• Title/Summary/Keyword: Shaft alignment calculation

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Alignment Calculation of Marine Engine Shafting System by Quadruple Integration Method (四重積分에 의한 船舶推進軸系의 配置에 關한 硏究)

  • Park, Tae-In;Lee, Hyun-Yup
    • Journal of Advanced Marine Engineering and Technology
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    • v.3 no.1
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    • pp.32-39
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    • 1979
  • Alignment of marine engine shafting generally implies a judicious slope alignment of supporting bearings in order to achieve acceptable values of bearing reactions and shaft stresses for all deformation conditions of hull. Authors developed a computer program, which computes the bearing reaction forces, the bearing reaction influence numbers and etc, using quadruple integration method. And the results of calculation for a 26,000 DWT steam container carrier were in good agreements with those of foreign shipyard. Also they introduced the optimization technique of slope alignment combined technical economic basis, and as a result of comparing characteristics of shafting in case of straight alignment whit those in case of slope alignment, the latter was found to be much better than the former.

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A study of the analysis of shaft alignment considering hull deflections for 50,000 DWT oil/chemical tankers (5만 DWT 석유화학제품운반선의 선체변형을 고려한 추진축계 정렬해석 연구)

  • Lee, Jae-Ung
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.3
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    • pp.191-197
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    • 2016
  • The shaft system of a vessel becomes stiffer because of larger engine power, whereas the hull structure becomes more flexible because of scantling optimization conducted by using high-tensile thick steel plates. The draught-dependent deformation of the hull affects each bearing offset and reaction force comprising the subsequent shaft system. This is the reason that more sophisticated shaft alignments are required. In this study, an FE analysis performed under the expected operating conditions of two (2) vessels, as maximum draught change and to analyze the shaft alignment using the relative bearing offset change, which was derived from an FE analysis of the 50,000 DWT oil/chemical tanker, which has become an eco-friendly vessel in recent years. Based on this, the influence of the hull deflection on the bearing offset was reviewed against results for shaft alignment conditions.

Optimum Alignment of Marine Propulsion Shafting (박용추진축계의 최적배치에 관한 연구)

  • 문덕홍
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.18 no.1
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    • pp.39-46
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    • 1982
  • The author has developed the computer program in order to calculate the optimum alignment condition of marine propulsion shafting by linear programming method. The input of program was calculated by the matrix method of three-moment. He compared the calculated values with the experimental values measured by the strain gage on the model shaft, and the values of calculation on actual propulsion shafting with those of Det norske Veritas. The computer program of optimum alignment has been applied to the actual shaft. The results obtained are as follows: 1. To obtain the reaction of supporting points in the straight line necessary to the optimum alignment and the reaction influence number, after the computer program had been developed and then adapted, the result of experimental values and calculated values agreed with each other and the values of the actual shaft were also approximately similar to the values of other program. 2. In this paper, the measuring method on model shaft by strain gage can be effectively used at the time of adjusting alignment condition of actual shaft. 3. The supporting bearing should be considerably readjusted to the vertical direction in order to satisfy some limited condition.

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A Study on Elastic Shaft Alignment Using Nonlinear Soaring Elements (비선형 베어링 요소를 이용한 탄성 추진 축계정렬에 관한 고찰)

  • Choung, Joon-Mo;Choe, Ick-Heung;Shin, Sang-Hoon
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.3
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    • pp.259-267
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    • 2005
  • The effects of hull flexibility on shaft alignment are growing as ship sizes are increased mainly for container carrier and LNG carrier. In order to consider hull flexibility on a propulsion shafting system, standardization of ship service conditions is necessary because hull deformation is continuously variable according to ship service conditions. How to summarize ship service conditions is suggested based on practically applicable four viewpoints : hull, engine, loading and sea status. Effects of the external forces acting on a ship propulsion shafting system are generally commented. Several design criteria regulated by classification societies are pointed at issue which seems to have Insufficient technical background. A qualitative verification is carried out to point out the invalidity of the assumption of effective supporting position. In this work, an elastic nonlinear multi-supporting bearing system is introduced as a key concept of the elastic shaft alignment. Hertz contact theory is proved to be more proper one than projected area method in calculation of the nonlinear elastic stiffness of the bearing, The squeezing and oil film pressure calculations in the long journal bearing like an after stern tube bearing are recognized as a necessary process for elastic shaft alignment design.

A study on the analysis of bearing reaction forces and hull deflections affecting shaft alignment using strain gauges for a 50,000 DWT oil/chemical tanker (스트레인 게이지를 이용한 5만 DWT급 석유화학제품운반선의 베어링 반력 및 선체변형량 분석에 관한 연구)

  • Lee, Jae-Ung
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.4
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    • pp.288-294
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    • 2016
  • In modern ships, the shafting system often becomes stiff owing to the high engine power, whereas the hull structure becomes more flexible owing to optimization using high-tensile-strength thick steel plates; therefore, more sophisticated shaft alignments are required. In this study, strain gauge-based measurement was conducted under five vessel operating conditions and bearing reaction forces and hull deflections affecting shaft alignment were analyzed for a 50,000 dead weight tonnage oil/chemical tanker that has gained repute as an eco-friendly vessel in recent years. Furthermore, the analytical results from each technique-theoretical calculation, jacking ups, and strain gauges-were cross-checked against each other in order to enhance the degree of accuracy and reliability of the calculation.

A Study on the Measurement and Analysis of Bearing Reaction Forces of Marine Propulsion Shafting System using Strain-Gauge (스트레인 게이지를 이용한 선박용 추진 축계의 베어링 반력 측정에 관한 연구)

  • Kim, Chul-Woo;Lee, Yong-Jin;Cho, Kwon-Hae;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.33-41
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    • 2008
  • Bearing damages by shaft misalignment have frequently been happened in marine ships. Specially. after stern tube bearing damage and failure for large crude oil carriers have been reported several times. However. the bearing reaction of the after stern tube bearing cannot be measured by jack-up test due to the hull structure condition. Therefore, when the jack-up test is used for the bearing reaction measurements, the bearing reaction for the after stern tube bearing obtained from the theoretical calculation method have to be used. In this paper, the shaft alignment on the large oil crude carrier is theoretically calculated and the differences between the calculated and actual installed bearing reaction values are compared. The bearing reactions for forward stern tube bearing and intermediate bearing are calculated by the simple formula using the strain gauge bending moments obtained from the measurements. Their reliability is confirmed by comparing the bearing reactions from jack-up test and the bearing reaction for after stern tube bearing is calculated by the same test. Also, the bearing reactions on the after stern tube bearing, forward stern tube bearing and intermediate shaft bearing under all operating conditions are calculated by using the bending moments obtained from the measurements and it is confirmed that the differences of the bearing reaction for all operating conditions are caused from hull deflection. The results of this study should prove useful for the future projects of the alignment calculation including the hull deflection effectiveness.

Propulsion Shafting Alignment Analysis Considering the Interaction between Shaft Deflection and Oil Film Pressure of Sterntube Journal Bearing (축 처짐과 선미관 저널 베어링 유막 압력의 상호작용을 고려한 추진축계 정렬 해석)

  • Cho, Dae-Seung;Jang, Heung-Kyu;Jin, Byung-Mu;Kim, Kookhyun;Kim, Sung-Chan;Kim, Jin-Hyeong
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.6
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    • pp.447-455
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    • 2016
  • Precise propulsion shafting alignment of ships is very important to prevent damage of its support bearings due to excessive reaction forces caused by hull deflection, forces acted on propeller and crankshaft, and so forth. In this paper, a new iterative shafting alignment calculation procedure considering the interaction between shaft deflection and oil film pressure of Sterntube Journal Bearing (SJB) bush with single or multiple slopes is proposed. The procedure is based on a pressure analysis to evaluate distributed equivalent support stiffness of SJB by solving Reynolds equation and a deflection analysis of shafting system by a finite element method based on Timoshenko beam theory. SJB is approximated with multi-point biaxial elastic supports equally distributed to its length. Their initial stiffness values are estimated from dynamic reaction force calculated by assuming SJB as single rigid support. Then, the shaft deflection and the support stiffness of SJB are sequentially and iteratively calculated by applying a criteria on deflection variation between sequential calculation results. To demonstrate validity and applicability of the proposed procedure for optimal slope design of SJB, numerical analysis results for a shafting system are described.

Turbine Alignment (II): Computer Program Development (발전설비의 터빈 축정렬 (II) : 자동화를 위한 전산 프로그램 개발)

  • Hwang, Cheol-Ho;Kim, Jeong-Tae;Jun, Oh-Sung;Lee, Hyun;Lee, Byung-Jun
    • Journal of KSNVE
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    • v.4 no.1
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    • pp.33-42
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    • 1994
  • When a vibration is generated due to the misalignment, the reduction of the vibration level is not attainable unless a correct shaft alignment is conducted. In a turbine system, an alignment procedure requires quite a lot amount of expense and time. To reduce this effort, an algorithm of the turbine alignment is developed to be used in the computer program. The program consists of five parts : input, calculation, display of the results, file management, and printer output. In the input part, users must provide the data on the turbine number, the reference value of the alignment, and the number of the feet of the generator. In calculation, the moving distance of the bearing and the necessary amount of the shims are calculated. In the display and the output parts, the calculated results are displayed and calculated. In the display and the output parts, the calculated results are displayed and printed. Then, by using the file management, results and procedures conducted are saved in the floppy diskette or in the hard disk. The developed program can be run in IBM PC compatible with more than 640 KB of main memory with the operating system of MS-DOS v 3.3 or higher. It is developed for novice users with no experience or specialty in this field. The program is not only useful in the power plant application, but also helpful for recording of the alignment procedures.

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Verification of Effective Support Points of Stern Tube Bearing Using Nonlinear Elastic Multi-Support Bearing Elements (비선형 탄성 다점지지 베어링 요소를 이용한 선미관 베어링의 유효지지점 검증)

  • Choung, Joon-Mo;Choe, Ick-Heung;Kim, Kyu-Chang
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.5 s.143
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    • pp.479-486
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    • 2005
  • The final goal of shift alignment design is that the bearing reaction forces or mean pressures are within design boundaries for various service conditions of a ship. However, it is found that calculated bearing load can be substantially variable according to the locations of the effective support points of after sterntube bearing which are determined by simple calculation or assumption suggested by classification societies. A new analysis method for shaft alignment calculation is introduced in order to resolve these problems. Key concept of the new method is featured by adopting both nonlinear elastic and multi-support elements to simulate a bearing support Hertz contact theory is basically applied for nonlinear elastic stiffness calculation instead of the projected area method suggested by most of classification societies. Three loading conditions according to the bearing offset and the hydrodynamic moment and twelve models according to the locations of the effective support points of sterntube bearings are prepared to carry out quantitative verifications for an actual shafting system of 8000 TEU class container vessel. It is found that there is relatively large difference between assumed and calculated effective support points.

A Study on Designing an Effective Support Point for After-Stern Tube Bearings Concerning Shaft Alignment (추진축계 정렬시 선미관 베어링 유효지지점 설정에 관한 연구)

  • Lee, Jae-ung;Kim, Yeonwon;Kim, Jung-Ryul
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.6
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    • pp.803-809
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    • 2018
  • Generally, the gap-and-sag method is used in the shipbuilding stage before coupling the shafts to check whether they are installed at the same position as designed and derived from shaft alignment calculation. The primary installed propeller shaft becomes a reference point, the position of the remaining shafts are sequentially determined through the gap-and-sag value derived from the deflection and deflection angle at each shaft flange by own weight. If the reference point varies against the design value, it would have a series of effects on the installation of the remaining shafts. Moreover, after coupling the shafts, even if the bearing reaction forces derived from measurement are satisfied by the allowable limit range, consequently it might have an adverse effect on the stability of the shafting system by not being able to estimate the relative slope angle between the propeller shaft and the after-stern tube bearing. In this paper, to deal with above-mentioned phenomenon, the theoretical calculations related to designing an effective support point of the aft stern tube bearing and analysis by measurement is conducted through a case of open-up inspections. Based on this, a shaft installation guideline is proposed to minimize the misalignment related to preventing wiping damage of the after-stern tube bearing.