• Title/Summary/Keyword: Shaft alignment

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Improvement of Rotor Axes Arrangement under the Static State by using Straingage Method (Straingage법에 의한 정적 상태에서의 회전체 축정렬 방법 개선)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.117-122
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    • 1998
  • The misalignment state causes some problems in operating. These problems such as vibration, noise, make the reduce wear, as well as, a stress concentration on the coupling which is the very weakness point at the morter. In order to align the shaft, the dialgage method has used as a means of solution until now. The method using a dialgage require a great deal of labour and money due to making by hand, the accurate alignment is not up to the expectation. For aligning the shaft, all the rotor must come to accord. Also, the dialgage method cannot be compared with straingage measurement method, from the viewpoint, which can gage in short time.

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Thermal Expansion Measurement of Turbine and Main Steam Piping by Using Strain Gages in Power Plants (스트레인게이지를 활용한 발전소 터빈 및 주증기 배관의 열팽창 측정)

  • Na, Sang-Soo;Chung, Jae-Won;Bong, Suk-Kun;Jun, Dong-Ki;Kim, Yun-Suk
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.886-891
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    • 2000
  • One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shan alignment problem which sometimes is changed by thermal expansion and external farce, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which. installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants.

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The Effect of Transient Eccentric Propeller Forces on Shaft Behavior Measured Using the Strain Gauge Method During Starboard Turning of a 4,700 DWT Ship (스트레인 게이지법을 이용한 4,700 DWT 선박의 우현 전타시 프로펠러 편심추력이 축 거동에 미치는 영향 연구)

  • Lee, Jae-ung;Kim, Hong-Ryeol;Rim, Geung-Su
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.4
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    • pp.482-488
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    • 2018
  • Generally, after stern tube bearing shows a significant increase in local load due to propeller load, which increases the potential adverse effects of bearing failure. To prevent this, research on regarding shaft alignment has been carried out with a focus on reducing the relative slope between the shaft and support bearing(s) under quasi-static conditions. However, for a more detailed evaluation of a shafting system, it is necessary to consider dynamic conditions. In this context, the results revealed that eccentric propeller force under transient conditions such as a rapid rudder turn at NCR, lead to fluid-induced instability and imbalanced vibration in the stern tube. In addition, compared with NCR condition, it has been confirmed that eccentric propeller forces given a rapid rudder starboard turn can lift a shaft from the stern tube bearing in the stern tube, contributes to load relief for the stern tube bearing.

Diagnosis and Pathophysiology of Hallux Valgus (무지 외반증의 진단 및 병태생리)

  • Jang, Kyu-Sun;Kim, Tae Wan;Kim, Hak Jun
    • Journal of Korean Foot and Ankle Society
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    • v.18 no.2
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    • pp.43-47
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    • 2014
  • Hallux valgus is a lateral deviation of the first phalanx and medial deviation of the first metatarsal at the first metatarsophalangeal (MP) joint. Its incidence has increased due to developing footwear. The etiologies include fashion footwear, genetic causes, anatomical abnormality around the foot, rheumatoid arthritis, and neuromuscular disorders. Physiologic alignment of the first MP joint is maintained by congruent and symmetric alignment of the articular surface of the first proximal phalanx and first metatarsal head, physiologic relationship of the distal first metatarsal articular surface and the first metatarsal shaft axis, and stable balance of soft tissue around the first MP joint and stable tarsometatarsal joint. Several factors have been associated with hallux valgus, including pes planus, hypermobility of the first tarsometatarsal joint, flattened shape of the first metatarsal head, increased distal metatarsal articular angle, and deformation of the medial capsular integrity. History and physical examination are very important to diagnosis of hallux valgus. Simple radiography provides information on deformity, particularly in weight-bearing anteroposterior and lateral radiographs. Understanding the etiologies and pathophysiology is very important for success in treatment of patients with hallux valgus.

Case study on the reduction of airborne and structure-borne noise of a shipboard pump (함정탑재 펌프류 장비의 공기음/고체음 저감 사례 연구)

  • Kim, Sang-Ryul;Kim, Hyun-Sil;Kim, Bong-Ki;Kim, Jae-Seung;Kang, Hyun-Ju
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.411-415
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    • 2007
  • The reduction of airborne and structure-borne noise of a shipboard pump for a navel ship is very important because the noise levels of the pump must not exceed criteria such as MIL-STD. In this paper, several practical examples of reducing the noise levels are presented. The examples show that the inadequate rotor-balancing and shaft-alignment results in the increase of the structure-borne noise on all lower mounts. It is also found that the unequal loading on mounts can cause the dramatically increasing the noise levels on certain local positions. Since the piping system arrangement such as valve location, flexible joint, and elbow location affects on the noise measurement, care must be taken to minimize the unnecessary noise from the piping system.

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An Analysis of Hull Deflection for Propulsion Shaft Alignment of a 46,000 DWT Oil/Chemical Carrier (4만6천톤급 석유/화학 운반선의 추진축계 배치를 위한 선체 변형 해석)

  • Lee, Yong-Jin;Lee, Heon-Kwon;Kim, Ue-Kan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.1-2
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    • 2006
  • 선체 변형에 의해 발생할 수 있는 베어링 손상을 최소화하기 위해서는 설계 단계에서 선체 변형을 고려한 축계 배치 해석이 이루어져야 한다. 선체 변형은 유한 요소법을 이용한 구조해석에 의한 방법과 측정 데이터를 이용한 역분석 방법으로 구할 수 있다. 이 연구에서는 측정에 의해 얻어진 베어링 반력과 축의 굽힘 모멘트를 이용하여 선체 변형을 구하는 방법에 대해 설명하고, 이를 4만6천톤급 석유/화학운반선에 적용하여 다른 운전 조건에 대한 베어링 옵셋 변화와 선체 변형량을 검토한다.

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Operating Performance Limitations of Tilting Pad Thrust Bearings Due to Misalignment (정렬불량에 따른 틸팅 패드 스러스트 베어링의 운전 성능 한계 검토)

  • Song, AeHee;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.82-87
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    • 2020
  • In thrust bearings, the thrust collar and bearing surface need to be parallel to each other to ensure that all pads share the same load. In rotating machines, the shaft system cannot achieve perfect alignment. Misalignment of the thrust collar results in some pads supporting a higher load than others and excessive loads being placed on some pads. Consequently, high loads and high temperatures may occur in the bearing. Thus, in this study, we aim to analytically evaluate the performance of a misaligned non-equalizing direct lubricated tilting pad thrust bearing. We define the oil film thickness of the misaligned thrust bearing using the Byrant angle. Additionally, we calculate the pressure distribution and temperature distribution of the thrust bearing using the generalized Reynolds equation and energy equation. The design limit of the thrust bearing is defined by the load and temperature. Therefore, we evaluate the allowable misalignment angle as the limit of the maximum load and temperature. The analysis results demonstrate that an increase in the speed and load corresponds to a smaller allowable misalignment angle. However, as this is not the same for all thrust bearings, evaluating the allowable misalignment angle at each thrust bearing is essential.

Compensation of Initial Position Error and Torque Ripple in Vector Control of Two-phase Hybrid Stepping Motors (2상 하이브리드 스테핑 모터의 벡터 제어 시 초기 각 오차 및 토크 리플 보상)

  • Do-Hyun, Kim;Sang-Hoon, Kim
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.6
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    • pp.481-488
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    • 2022
  • This study proposes compensation methods for the initial position error and torque ripple in vector control of two-phase hybrid stepping motors. Stepping motors have an asymmetrical structure due to misalignment, such as the eccentricity generated by the manufacturing and assembly process. When vector control is applied using the position information measured by an incremental encoder attached to the rotor shaft of such stepping motors, the following problems occur. First, an initial position error occurs during the forced excitation process for the initial rotor position alignment. Second, torque ripple corresponding to the mechanical rotation frequency is generated. In this study, these non-ideal phenomena that occur in vector control of the stepping motor are analyzed, and compensation methods are proposed to eliminate them. The validity of the proposed initial position error and torque ripple compensation methods is verified through experiments on a two-phase hybrid stepping motor drive system.

Distal Tibial Articular Surface Angle in the Coronal Plane in Koreans (한국인의 관상면상 원위 경골 관절면 각의 측정)

  • Lee, Kyung-Tai;Kim, Jin-Su;Young, Ki-Won;Kim, J-Young;Cha, Seung-Do;Kim, Eung-Soo
    • Journal of Korean Foot and Ankle Society
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    • v.10 no.1
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    • pp.56-59
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    • 2006
  • Purpose: The purpose of this study is to find out the normal distal tibial articular surface angle in coronal plane in Koreans. This would be helpful as the basic data for ankle reconstruction after trauma or deformity correction. Materials and Methods: Weight bearing anteroposterior radiographs of 123 normal ankles were reviewed. A line parallel to the shaft of the tibia was made. Another line was drawn parallel to the articular surface of the distal tibia. The superolateral angle that subtended by these two lines was measured. Results: There were 72 males and 51 females. The mean age overall was 35.7 years old. The mean age for males was 31.9 ($28{\sim}36$) years old. The mean age for females was 41.1 ($37{\sim}45$) years old. The mean distal tibial articular surface angle was $90.8^{\circ}$. The mean distal tibial articular surface angle for males was $91.5^{\circ}$ and for females $89.9^{\circ}$. Conclusion: The mean distal tibial articular surface angle in coronal plane for Koreans is $90.8^{\circ}$. We can avoid the error of the varization at the ankle alignment when the correction was performed vertical or minimal valgus to tibia tuberosity axis in Korean people.

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Vibration Characteristics of a Synchro Clutch Coupling for Steam Turbine (증기터빈용 Synchro Clutch Coupling의 진동 특성)

  • Shim, Eung-Gu;Lee, Tae-Gu;Moon, Seung-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.4 no.3
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    • pp.66-72
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    • 2008
  • The vibration of steam turbine is caused by Mass unbalance, Shaft misalignment, Oil whip and rubbing etc. But in turbine which is normally operated and maintained, the Mass unbalance component possesses the greatest portion. Our power plant has two steam turbines in capacity of 200 MW and 135 MW respectively and each turbine is supported by 6 journal bearings. However, we had many difficulties because the vibration amplitude of #3 and #4 Bearings was high during the start-up and operation mode change of steam turbine. But, with this study, we completely solved the vibration problem caused by the mass unbalance of #1 steam turbine. Until a recent date, #3 and #4 bearings which support high pressure turbine for #1 steam turbine had shown about $135{\mu}m$ in vibration amplitude (sometimes it increased to $221{\mu}m$ maximum. alarm: 6 mils, trip: 9 mils) at base load. After applying the study, they decreased to about $45{\mu}m$ maximum. It is a result from that we did not change the setting value of bearing alignment and only changed the assembly position of internal parts in Synchro clutch coupling rachet wheel which links between high pressure turbine and low pressure turbine, and increased the internal gap and machining of the Pawl cage surface. In the operation of steam turbine, if the vibration value increases by 1X, we should reduce the vibration of bearing by weight balancing. However, unless the vibration of bearing is declined by the balancing, we will have to disassemble and check the component and find the cause. In this study, we researched the way to lower mass unbalance that is 1X vibration component which has the greatest portion of vibration generated by steam turbine and we got good result by applying the findings of this study.

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