• 제목/요약/키워드: Setup cost

검색결과 222건 처리시간 0.028초

경제적인 기계셀-부품군 형성 방법에 관한 연구 (On the economic formation of machine cell-part family)

  • 김진용
    • 산업경영시스템학회지
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    • 제16권28호
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    • pp.203-209
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    • 1993
  • In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

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고속 정밀 가공기의 공구셋업 측정기술 (Tool-Setup Measurement Technology of High Speed Precision Machining Tool)

  • 박경택;신영재;강병수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1066-1069
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    • 2004
  • Recently the monitoring system of tool setup in high speed precision machining tool is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining center and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3∼20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setting easy, quick and precise in high speed machining center. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setting monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000 ∼ 60,000 rpm. The dynamic phenomena of tool-setup is analyzed by implementing the monitoring system of rotating tool system and the noncontact measuring system of micro displacement in high speed.

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초기설치비를 고려한 의존적 k-out-of-n:G 시스템의 보전정책 결정 (A Maintenance Policy Determination of Dependent k-out-of-n:G System with Setup Cost)

  • 조성훈;안동규;성혁제;신현재
    • 한국안전학회지
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    • 제14권2호
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    • pp.155-162
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    • 1999
  • reliability from components reliability. In this case, it assumes that components failure is mutually independent, but it may not true in real systems. In this study, the mean cost per unit time is computed as the ratio of mean life to the mean cost. The mean life is obtained by the reliability function under power rule model. The mean cost is obtained by the mathematical model based on the inspection interval. A heuristic method is proposed to determine the optimal number of redundant units and the optimal inspection interval to minimize the mean cost per unit time. The assumptions of this study are as following : First, in the load-sharing k-out-of-n:G system, total loads are applied to the system and shared by the operating components. Secondly, the number of failed components affects the failure rate of surviving components as a function of the total load applied. Finally, the relation between the load and the failure rate of surviving components is set by the power rule model. For the practical application of the above methods, numerical examples are presented.

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An integrated one-vendor multi-buyer production-inventory model with shipment consolidation policy incorporated

  • Sung Chang Sup;Noh Kyung Wan;Lee Ik Sun
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.1-7
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    • 2003
  • This paper considers an Integrated one-vendor multi-buyer production-inventory model where the vendor manufactures multiple products In lot at Her associated finite production rates In the model. It is allowed for earth product to be shipped In lot to the buyers before the whole product production is not completed yet. Each product lot is dispatched to the associated buyer In a number or shipments. The buyers consume their products at fixed rates. The objective is to the production and shipment schedules in the Integrated system. which minimizes the mean total annual cost per unit time. The mean total annual cost consists or production setup cost inventory holding cost and shipment cost. For the model, an Iterative optimal solution procedure with shipment consolidation policy incorporated is derived. It is then tested through numerical experiments to show how efficient and effective He shipment consolidation policy is.

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다수 고객 통합전략을 활용하는 생산 및 물류계획 수립 (A Production-and-Scheduling for One-Vendor Multi-Buyer Model under the Consolidation Policy)

  • 노경완;성창섭;이익선
    • 경영과학
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    • 제31권3호
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    • pp.13-26
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    • 2014
  • This paper considers an integrated one-vendor multi-buyer production-inventory model where the vendor manufactures multiple products in lot at their associated finite production rates. In the model, it is allowed for each product to be shipped in lot to the buyers even before the whole product production is not completed yet. Each product lot is dispatched to the associated buyer in a number of shipments. The buyers consume their products at fixed rates. The objective is to the production and shipment schedules in the integrated system, which minimizes the total cost per unit time. The total cost consists of production setup cost, inventory holding cost and shipment cost. For the model, an iterative optimal solution procedure with shipment consolidation policy incorporated. It is then tested through numerical experiments to show how efficient and effective the shipment consolidation policy is.

회로해석 및 PCB 전자장 분석을 위한 웹 기반 자동화 프로세스에 관한 연구 (A Study on Automation Process Based on WEB for Circuit and PCB EM Analysis)

  • 이장훈;장석환;정성일;이승요
    • 전기학회논문지
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    • 제63권12호
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    • pp.1716-1721
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    • 2014
  • In this paper, a study on automation method for the circuit/EM (Electro-Magnetic) simulation is carried out to analyze effectively the SI/PI (Signal Integrity/Power Integrity) issues which occur on circuits and/or PCBs (Printed Circuit Boards). For the automation of the circuit/EM simulation, algorithms performing each process of the SI/PI analysis automatically (such as ports setup, circuit definition and SI/PI evaluation) are developed; thereby automation system for the SI/PI analysis is constructed with the algorithms. The automation of the circuit/EM simulation is accomplished in the environment of the C/S (Client/Server) architecture in order to reduce resources such as high cost computers demanded for the SI/PI analysis. The automation method for the SI/PI analyses proposed in this paper reduces effort, time, and cost spent on the environment setup for simulation and the SI/PI analysis process. In addition, the proposed method includes automation of the documenting process, which organizes, records and displays the SI/PI analysis results automatically for users.

mmWave기반의 MXN 빔 탐색 및 링크설정 방식 분석 (Analysis of Beam Discovery and Link setup for MXN based mmWave)

  • 백승권;한기준
    • 문화기술의 융합
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    • 제5권2호
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    • pp.381-388
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    • 2019
  • 본 논문에서는 5G 이동통신 무선접속망의 프론트홀(fronthaul), 미드홀(midhaul), 백홀(backhaul) 설치 비용 효율성과 구축 용이성을 증대시키기 위해 제안된 MXN의 구조 및 동작절차를 제시하고, XDU 탐색 및 xhaul 링크 설정방식을 분석하였다. 특히 본 논문에서는 mmWave기반의 xhaul 링크 설정을 위한 여러 형태의 빔탐색 방식을 제시하고 이들 방식에 대한 성능 분석을 수행하였다. 성능 분석의 결과 제안한 임계치 기반의 탐색 혹은 획득 정보기반의 탐색은 모든 빔을 순차적으로 탐색하는 전체 빔 탐색 방식에 비해 50%이하의 짧은 탐색 지연시간을 보장함을 알 수 있었다.

작업 준비비용 최소화를 고려한 강화학습 기반의 실시간 일정계획 수립기법 (Real-Time Scheduling Scheme based on Reinforcement Learning Considering Minimizing Setup Cost)

  • 유우식;김성재;김관호
    • 한국전자거래학회지
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    • 제25권2호
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    • pp.15-27
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    • 2020
  • 본 연구는 일정계획을 위한 간트 차트(Gantt Chart) 생성과정을 세로로 세우면 일자형만 존재하는 테트리스(Tetris) 게임과 유사하다는 아이디어에서 출발하였다. 테트리스 게임에서 X축은 M개의 설비(Machine)들이 되고 Y축은 시간이 된다. 모든 설비에서 모든 종류(Type)의 주문은 분리 없이 작업 가능하나 작업물 종류가 다를 경우에는 시간지체 없이 작업 준비비용(SetupCost)이 발생한다는 가정이다. 본 연구에서는 앞에서 설명한 게임을 간트리스(Gantris)라 명명하고 게임환경을 구현 하였으며, 심층 강화학습을 통해서 학습한 인공지능이 실시간 스케줄링한 일정계획과 인간이 실시간으로 게임을 통해 수립한 일정계획을 비교하였다. 비교연구에서 학습환경은 단일 주문목록 학습환경과 임의 주문목록 학습환경에서 학습하였다. 본 연구에서 수행한 비교대상 시스템은 두 가지로 4개의 머신(Machine)-2개의 주문 종류(Type)가 있는 시스템(4M2T)과 10개의 머신-6개의 주문종류가 있는 시스템(10M6T)이다. 생성된 일정계획의 성능지표로는 100개의 주문을 처리하는데 발생하는 Setup Cost, 총 소요 생산시간(makespan)과 유휴가공시간(idle time)의 가중합이 활용되었다. 비교연구 결과 4M2T 시스템에서는 학습환경에 관계없이 학습된 시스템이 실험자보다 성능지표가 우수한 일정계획을 생성하였다. 10M6T 시스템의 경우 제안한 시스템이 단일 학습환경에서는 실험자보다 우수한 성능 지표의 일정계획을 생성하였으나 임의 학습환경에서는 실험자보다 부진한 성능지표를 보였다. 그러나 job Change 횟수 비교에서는 학습시스템이 4M2T, 10M6T 모두 사람보다 적은 결과를 나타내어 우수한 스케줄링 성능을 보였다.

Low Cost and Portable Parahydrogen Generator for the PHIP

  • Kwon, Soonmo;Min, Sein;Chae, Heelim;Namgoong, Sung Keon;Jeong, Keunhong
    • 한국자기공명학회논문지
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    • 제21권4호
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    • pp.126-130
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    • 2017
  • In the developed NMR hyperpolarization techniques, Parahydrogen-Induced Polarization (PHIP) technique is widely utilized to overcome the low sensitivity of the NMR/MRI. Parahydrogen generator is essential to produce high spin order of parahydrogen molecule. Commercial parahydrogen generator is well developed with user-friendly systems. However, it has drawbacks of long preparation time (~ 2h including cooling down time of 1h) and high cost (~ 200 million won) for the commercial setup. We designed a simple and portable parahydrogen generating system with low cost (~ 2 million won), which produce polarization in less than 1 min. With the designed parahydrogen generator, we successfully performed the PHIP with Wilkinson's catalyst on styrene. This study will broaden the parahydrogen based polarization transfer study on many researchers by providing the simple portable and low cost parahydrogen generator.

불완전한 기계에서의 경제적 생산량 결정 (II) (An EMQ Model In An Unreliable Machine (II))

  • 김창현;홍유신;김수영
    • 대한산업공학회지
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    • 제22권1호
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    • pp.37-50
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    • 1996
  • This paper presents an EMQ model which determines an economic manufacturing quantity in an unreliable machine. It is assumed that life time of a machine is generally distributed and it requires an instantaneous repair time when a machine fails. Depending on various types of failure rate function of a machine, it is discussed how to determine an EMQ and prove its uniqueness. Variations of an EMQ depending on repair cost are also examined. Through numerical experiments, extensive investigations are carried out on the effects of repair cost and setup cost to an EMQ as well as average cost, and some interesting behaviors are observed.

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