• 제목/요약/키워드: Section Necking

검색결과 9건 처리시간 0.027초

SENB 시험편의 측면함몰과 소성영역관계 (Relationship between Side-Necked Volume in a SENB specimen and Plastic Deformation Volume)

  • 이정현;김도형;김동학;강기주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.420-425
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    • 2004
  • Lee and Kang measured side-necking deformation near a crack-tip for CT specimen using Stereoscopic Digital Speckle Photography and Digital Image Correlation. In this work the same technique was applied to SENB specimen. We happened to find that the deformation shape of the side-necking is similar to the one of plastic region estimated by McClictock using slip line theory. Based on volume constancy of plastic deformation as well as this finding, it is expected that a linear relationship holds between the volume of plastic deformation region and the one of side-necking upon the lateral surface of a specimen. To prove the idea, a preliminary study has been performed using 3-D finite element method on a model with modified boundary layer formulation. As the result, it is shown that the idea works well with acceptable error.

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Q의 실험적 측정법 (The Experimental Method of Measuring Q)

  • 김동학;이정현;강기주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.285-291
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    • 2003
  • An experimental method to measure Q-parameter in-situ is described. The basic idea comes from the fact that the side necking near a crack tip indicates the loss of stress triaxiality, which can be scaled by Q. From the out-of-plane displacement and the in-plane strain near the surface of side necking, stress field averaged through the thickness is calculated and then Q is determined from the difference between the stress field and the HRR field corresponding to the identical J-integral. To prove the validity, three-dimensional finite element analysis has been performed for a CT configuration with side-groove. Q-value which was calculated directly from the near-tip stress field is compared with that determined by simulating the experimental procedure according to the proposed method, that is, the Q-value determined from the lateral displacement and the inplane strain. Also, the effect of location where the displacement and strain are measured is explored.

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파괴 시 발생하는 측면함몰과 소성영역크기와의 관계 (Relationship between Side-Necking and Plastic Zone Size at Fracture)

  • 김도형;김동학;강기주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.365-371
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    • 2004
  • Generally, fracture of a material is influenced by plastic zone size developed near the crack tip. Hence, according to the relative size of plastic zone in the material, the mechanics as a tool for analyzing the fracture process are classified into three kinds, that is, Linear Elastic Fracture Mechanics, Elastic Plastic Fracture Mechanics, Large Deformation Fracture Mechanics. Even though the plastic zone size is such an important parameter, the practical measurement techniques are very limited and the one for in-situ measurement is not virtually available. Therefore, elastic-plastic FEA has been performed to estimate the plastic zone size. In this study, it is noticed that side necking at the surface is a consequence of plastic deformation and lateral contraction and the relation between the plastic zone and side necking is investigated. FEA for modified boundary layer models with finite thickness, various mode mixities $0^{\circ}$, $30^{\circ}$, $60^{\circ}$, $90^{\circ}$ and strain hardening exponent n=3, 10 are performed. The results are presented and the implication regarding to application to experiment is discussed.

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인장시험을 유한요소해석 시뮬레이션하여 진응력-진변형도 곡선을 결정하는 방법 (True Stress-True Strain Curves Obtained by Simulating Tensile Tests Using Finite Element Program)

  • 주석재
    • 대한기계학회논문집A
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    • 제35권1호
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    • pp.25-31
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    • 2011
  • 인장시험할 때 최대하중점을 넘으며 네킹이 발생하여 단면에 분포하는 응력이 더 이상 균일하지 않다. 네킹이 진행될수록 상당응력은 축방향 응력과 더 달라진다. 이 네킹현상을 극복하고 진응력-진변형도 곡선을 결정하는 방법이 이제까지 많이 연구개발되었다. 그 중에서 유한요소해석 시뮬레이션을 이용하는 방법이 매력적이다. 이 논문에서는 범용상용 프로그램을 사용하여 인장시험을 시뮬레이션하였다. 같은 강괴에서 채취한 봉상시편과 판상시편을 인장시험하고 시뮬레이션하였다. Hollomon 법칙을 가정하지 않고 진응력-진변형도 곡선을 결정하였다.

FORMABILITY OF COMBINED STRETCHING PROCESSES WITH SIMULTANEOUS COMPRESSION

  • Muranaka T.;Goto Y.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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    • pp.193-197
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    • 2003
  • In order to restrain the local necking during stretching of sheet metals, the combined stretching processes with simultaneous compression are proposed. The combined stretching tests with two types of compression to top of the cup were carried out using the pure aluminum sheets; (1) stroke control loading process and (2) pinpoint loading process. It was clarified that the metal flow in the cross-section of the cup is affected significantly both by the magnitude of load and the stroke in the compression process. It was also found that the local necking can be restrained effectively by the metal flow from center of the cup and therefore the forming limit is improved.

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원형봉에서 정사각재 인발공정의 유한요소 해석 (Finite Element Analysis for the Drawing of Square Rod from Round Bar)

  • 최영;김호창;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.205-209
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    • 1998
  • Unlike the drawing of round section from round bar, the shaped drawing like polygonal section is known to have influence not only drawing stress but also comer filling. Therefore, this study analyze the drawing process of suqare rod from round bar using nonsteady state rigid-plastic FEM. To investigate effects of process variables of the drawing process of square rod from round bar, FE-simulations with variety of reduction in area and semi-die angle for a given frictional condition have been conduction. By this results, it has to suggest optimal process condition on the drawing stress and the comer filling. In addition, it has determined forming limit considering necking and bulging.

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강소성 유한요소법을 이용한 원형봉에서 정사각재 인발공정에 관한 연구 (A Study on the Drawing Process of Square Rod from Round Bar by Using the Rigid-Plastic Finite Element Method)

  • 김호창;김용철;최영;김병민
    • 한국정밀공학회지
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    • 제15권11호
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    • pp.145-151
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    • 1998
  • Unlike the drawing of round section from round bar, the shaped drawing like polygonal section is known to have influence not only drawing stress but also corner filling. Therefore. this study analyze the drawing process of suqare rod from round bar using nonsteady state rigid-plastic FEM. To investigate effects of process variables of the drawing process of square rod from round bar, FE-simulations with variety of reduction in area and semi-die angle for a given frictional condition have been conducted. By this results, it has to suggest optimal process condition on the drawing stress and the corner filling. In addition, it has determined forming limit considering necking and bulging.

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PET 필름에서 응력 진동으로 유도된 불투명 존의 부식 (The corrosion of the opaque zone induced under stress oscillation in PET film)

  • 이종영;윤석영;박찬영;박성수
    • 한국결정성장학회지
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    • 제10권5호
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    • pp.367-372
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    • 2000
  • 필름형 poly ethylene terephthalate(PET)를 0~1000 mm/min의 속도로 단계적으로 연신시켰을 때, 플라스틱 변형이 일어나면서 형성되는 넥킹 거동을 조사하였다. 필름형 시편을 약 20~100 mm/min의 속도로 연신시켰을 때, 얻어진 응력-변형 곡선에서 응력 진동이 뚜렷하게 발생하였지만, 약 200~500 mm/min의 속도로 연신시켰을 때, 응력 진동이 발생하지 않았다. 약 50 mm/min의 속도로 연신된 시편에서 투명/불투명 존 및 단면을 광학 현미경과 주사형 전자 현미경으로 관찰하였다. NaOH 알칼리 용액 내에서 약 50 mm/min의 속도로 연신된 시편의 부식 특성을 광학 현미경으로 관찰하였다.

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Hole 클린칭을 이용한 고장력강판과 Al6061 이종소재의 접합 (Joining High-Strength Steel and Al6061 Sheet Using Hole Clinching Process)

  • 안남식;이찬주;이정민;고대철;이선봉;김병민
    • 대한기계학회논문집A
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    • 제36권6호
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    • pp.691-698
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    • 2012
  • 일반적인 클린칭 접합공정에서 고장력강과 알루미늄의 이종소재간의 접합시 고장력강의 낮은 연신율과 높은 강도로 인해 클린칭 접합시 파단이 발생하거나 높은 클린칭 접합하중이 요구된다. 이러한 문제점을 해결하기 위해 본 연구에서는 클린칭 접합시 고장력강의 변형없이 알루미늄의 변형만을 이용한 홀 클린칭 접합공정을 개발하였다. 고장력강에 홀가공을 적용하여 고장력강의 변형을 배제하였다. 홀 클린칭 접합의 요구접합강도를 기초로 클린칭 접합의 기하학적 구속량을 결정하였으며, 홀 클린칭 금형의 형상은 성형체적 일정조건을 이용하여 설계하였다. 설계된 클린칭 접합공정의 유효성을 평가하기 위해 유한요소해석을 수행하여, 홀 클린칭 접합이 가능함을 확인하였다. 또한 홀 클린칭 접합의 접합강도는 인장전단시험을 통하여 평가하였다. 홀 클린칭 접합강도는 2.56kN으로 요구접합강도와 비교하여 동등수준 이상의 값을 가짐을 확인하였다.