• Title/Summary/Keyword: Sealing performance

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The Air Jet Effect of Sealing Performance Improvement on Labyrinth Seal (공기분사가 라비린스 시일의 성능개선에 미치는 영향)

  • 나병철;전경진;한동철
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.35-42
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    • 1996
  • The labyrinth seal is one of the widely used non-contact type mechanical seal. Current work was emphasized on the investigation of the air jet effect on the labyrinth seal. To improve the sealing capability of conventional labyrinth seal, air jet was injected against through the leakage flow. In this study, both of the numerical analysis by CFD (Computational Fluid Dynamics) and the experimental measurement were carried out. Both of the turbulence aad the compressible flow model were introduced in CFD analysis. The sealing effect of the leakage clearance and the air jet magnitude were studied in the experiment. The reason of the enhanced sealing was explained as a reduction of effective clearance by jetting air. As a result, the air jet could reduce the effective clearance with a wide range of leakage clearance.

Optimized Sealing Profile Design of Mechanical Face Seals for a Hydro-power Turbine (소수력 터빈용 기계평면시일의 최적형상설계에 관한 연구)

  • Kim, Chung-Kyun;Kim, Jung-Il;Sihn, Ihn-Cheol;Lim, Kwang-Hyeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.499-502
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    • 2006
  • This paper presents computed results of FEM analysis on the tribological contact behaviors of a primary sealing components of mechanical face seals for a small hydro-power turbine. The FEM computed results present that the contact area between seal rings and seal seats is very important for a good tribological performance such as low friction heating, low wear, high contact normal stress in a primary seal ing components. Based on the FEM computation, model III in which has a small sealing contact area shows low dilatation of primary sealing components, and high contact stress between a seal ring and a 1)seal seat.

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Numerical Study on Variations in the Sealing Performance of Air Curtains in Large-Scale Factory Opening Considering Various Design Factors (대형 공장 개구부용 에어커튼의 설계 인자에 따른 차단 성능 변화에 대한 전산해석 연구)

  • Moon, Jongmin;Rhee, Gwang Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.703-711
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    • 2015
  • In large-scale factories, there are usually openings in the building to increase the efficiency of workers. However, if the factory is heated during winter, openings significantly increase the heating load. Therefore, there is a need for air curtains to be installed at the top of openings in factories to reduce the heating load due to the cold air entering from outside. The main design variables of these air curtains are the discharge angle, speed, and temperature, etc. While there have already been many studies focusing on these design variables, the distance from the opening and the width of the discharge have not been studied even though they also affect the sealing performance. As a result, when the distance from the opening decreases and the width of the discharge increases, we realize an optimum air curtain performance. However, if the distance from the opening is about 1.5 m, by adjusting the discharge angle and the distance from the opening, the sealing performance of the air curtain is improved by 13.7%.

Study on Geometry Design of Lip-Seal for Automobile Wheel Bearing Considering Drag Torque and Sealing Performance (자동차용 횔베어링의 기동토크와 밀봉성을 고려한 립 씰의 형상 설계에 관한 연구)

  • Huh, Young-Min;Lee, Kwang-O;Sim, Tae-Yang;Kang, Sung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.10-16
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    • 2007
  • A rubber seal for wheel bearing which has been mainly applied to car wheel supporting device is required to have both high sealing performance and drag torque. Because of severe operational conditions like infiltration of mud or splashed water, the importance of rubber seal which is aimed for leakage prevention of grease and effective blocking of foreign substances has been increasing continuously. The sealing performance of this seal depends on several factors such as materials of seal, friction conditions of contact regions and geometry of seals and so on. We have focused on the effects of geometric characteristics such as the angle of main lip, interference between lip edge and inner metallic ring. In this study, the optimization of geometric variables was performed using the finite element analysis. For the sake of finite element analysis, uniaxial tensile tests were conducted and several constants for Mooney-Rivlin's equation were obtained. According to the results of this study, mock-up bearing was made. To verify this study, drag torque and mud spray test were preformed.

Analysis of a Rim-Seal with a Semicircular Rib or Groove (반원형 리브 혹은 그루브가 부착된 림실에 대한 연구)

  • Lee, Chung-Suk;Moon, Mi-Ae;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.39-47
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    • 2013
  • Effect of semicircular rib or groove on the performance of a rim-seal was evaluated using three-dimensional Reynolds-averaged Navier-Stokes equations. The turbulence was modeled using the one-equation Spalart-Allmaras turbulence closure model. Reynolds number based on the axial chord of the turbine blade was 500,000 at the mainstream outlet. The numerical results for a sealing effectiveness was validated in comparison with experimental data. To examine the effect of the semicircular rib or groove on sealing effectiveness of the rim-seal, location and diameter of the rib or groove were selected as the parameters to be performed. The rim-seals with the semicircular groove showed a higher sealing effectiveness than that with the semicircular rib. The semicircular groove installed on the stator side showed best sealing effectiveness among the numerical simulation results.

Design Effect of Sealing Characteristics of Non-Contact Type Seal for High Speed Spindle (형상설계에 관한 고속주축용 비접촉 시일의 밀봉특성 연구)

  • 나병철;전경진;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.610-614
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    • 1996
  • Sealing of lubricat-air mixture in the high performance machining conte is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry, Velocity, pressure, turbulence intensity of profile is calculated to fina more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic, This paper arranges a geometry of mostly used non-contact type seal and analyzes leakage characteristics to minimize a leakage on the same sealing area.

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Development of an Automated Pavement Crack Sealing Machine and Its Economic Feasibility Analysis (크랙실링 자동화 장비의 개발 린 경제적 타당성 분석)

  • Lee, Jeong-Ho;Lee, Jun-Bok;Jeong, Hyung-Hoon;Kim, Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.7 no.6
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    • pp.151-164
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    • 2006
  • Numerous efforts are currently underway to automate pavementcrack and joint sealing activities. Productivity improvements, improved safety and quality, and reduced road user costs motivate these developments. Recently, an automated pavement crack sealing machine has been developed to automate the process of sealing pavement cracks and joints in Korea. This paper mainly describes the results of the economic feasibility analysis revealed through its overall performance evaluation and field tests. Finally, it is concluded that the automated machine exceeds the performance in terms of productivity, safety, and quality required in conventional method, thus making the machine economically feasible.

Isolation Performance of the Single-Sided air Curtain in Air-Conditioned Space (공조공간에서 수평토출형 에어커튼의 차단 성능)

  • Sung, Sun-Kyung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.11
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    • pp.806-812
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    • 2012
  • Air curtains are widely used in commercial and public buildings to replace solid doors where traffic of people is predicted. At doorways where the solid door is open continuously or intermittently, an air curtain may be installed in order to reduce the flow of heat and moisture from the enclosed space to the outside. The purpose of this paper is to predict isolation performance of the single-sided air curtain when the wind is blowing. For the study, a numerical simulation is used to find the influence of various jet velocities on the efficiency of the single-sided air curtain device which is mounted at the side of the doorway. The isolation performance of the single-sided air curtain is evaluated by sealing efficiency which provides the assessment of the infiltration air ratio. According to the result of this study, the single-sided air curtain has lower sealing efficiency than downward-blowing air curtain. Therefore, for energy conservation in heating space, the single-sided air curtain is not recommended because of its low effectiveness.

A Study on Design Sensitivity of Elastomeric O-ring Squeezed and Highly Pressurized Under Laterally One-sided Constrained Condition (단 측벽 구속하에서 압축 및 내압을 받는 고무 오링의 설계 민감도 연구)

  • Park, Sung-Han;Kim, Jae-Hoon;Kim, Won-Hoon
    • Journal of the Korean Society of Safety
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    • v.22 no.6
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    • pp.27-34
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    • 2007
  • Static or dynamic elastomeric O-ring seals are installed between joining parts, and play key roles of high pressure-tightening. Sealing performance and structural safety of the O-ring are dependent on groove design, plain diameter, squeeze and applications such as pressure and temperature. In this study, to solve O-ring problem squeezed and highly pressurized under laterally one-sided constrained condition, hyperelastic FE analyses are performed, and FE results are compared with measured ones by computer-aided tomography, deformed shape and extrusion depth of the O-ring. Through the comparisons, FE analysis technique was verified. In order to evaluate design sensitivity, Taguchi method was used to select FE analysis cases. Adjustment parameters are clearance gap, groove comer radius, plain diameter and squeeze. By means of verified FE analysis technique, it has been analysed how the parameters have effects on contact stress fields, internal stress fields, and extrusion depths. Sealing performance has been evaluated based on contact stress fields and contact widths, and structural safety on internal stress and strain, extrusion lengths.

A Lubrication Performance Analysis of Mechanical Face Seals Using Galerkin Finite Element Method (갤러킨 유한요소해석법을 이용한 미케니컬 페이스 실의 윤활성능해석)

  • Choe, Byeong-Ryeol;Lee, An-Seong;Choe, Dong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.916-922
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    • 2001
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface between a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance of the mating seal faces gets smaller. But the very small seal clearance results in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, and it presents a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby it is one of the main design considerations. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries. Film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, lubrication performances of the seals, such as opening forces, restoring moments, leakage, and dynamic coefficients, are calculated, and they are compared to the results obtained by the narrow seal approximation.