• Title/Summary/Keyword: Screw pump

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A Rotordynamic Analysis of Dry Vacuum Pump Rotor-Bearing System for High-Speed Operation (고속 운전용 건식진공펌프 로터-베어링 시스템의 전체동역학 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.47-54
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modem semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through the results of its 3-D finite element model. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated determinately and indeterminately by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, and unbalance responses under various unbalance locations. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Optimization of Screw Pumping System (SPS) for Mass Production of Entrapped Bifidus

  • Ryu, Ji-Sung;Lee, Yoon-Jong;Choi, Soo-Im;Lee, Jae-Won;Heo, Tae-Ryeon
    • Food Science and Biotechnology
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    • v.14 no.5
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    • pp.566-571
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    • 2005
  • Process of screw-pumping system (SPS) was optimized for mass production of encapsulated bifidus. SPS entrapment device was composed of feeding component, with optimized nozzle size and length of 18G (0.91 cm) and 4 mm, respectively, screw pump, and 37-multi-nozzle. Screw component had five wing turns [radius (r)=26 to 15 mm] from top to bottom of axis at 78-degree angle from middle of the screw, and two wings were positioned at screw edge to push materials toward nozzle. For nozzle component, 37 nozzles were attached to 20-mm round plate. Air compressor was attached to SPS to increase productivity of encapsulated bifidus. This system could be operated with highly viscous (more than 300 cp) materials, and productivity was higher than $1128\;{\pm}\;30\;beads/min$. Viability of encapsulated bifidus was $5.45\;{\times}\;10^8\;cfu$/bead, which is superior to that of encapsulated bifidus produced by other methods ($2.51{\times}10^8\;cfu$/bead). Average diameter of produced beads was $2.048\;{\pm}\;0.003\;mm$. Survival rate of SPS-produced encapsulated bifidus was 90% for Simulator of the Human Intestinal Microbial Ecosystem test and 88% in fermented milk (for 14 days). These results show SPS is effective for use in development of economical system for mass production of viable encapsulated bifidus.

Study on Front Side Metallization of Crystalline Silicon Solar Cells Using a Screw Pumped Dispenser (스크류 펌프 디스펜싱 인쇄를 이용한 결정질 실리콘 태양전지 전면전극 제작에 대한 연구)

  • Chung, Hae Wook;Shin, Dong-Youn
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.5
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    • pp.365-372
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    • 2017
  • Finger electrodes on a crystalline silicon solar cell are required to be constructed as narrow and thick as possible in order to minimize shading losses and electrical resistance. The most common means to construct high-aspect ratio finger electrodes has been screen-printing, but it has difficulty achieving fine finger electrodes because the as-printed finger width is generally wider by 1.3-2.2 times the screen opening width. Consequently, it requires an extremely small screen opening (below $30{\mu}m$) in order to achieve a finger width below $40{\mu}m$. However, the use of such a small screen opening could result in various problems, such as high printing pressure, defective transport of silver paste, and high electrical resistance due to unfavorable mesh marks left on the finger electrodes. In this study, dispensing printing with a screw pump is introduced as an alternative to conventional screen-printing and its unique traits in the front side metallization of crystalline silicon solar cells is discussed.

A Study on The Operation Characteristics of 2-Stage Compression Heat Pump using Treated sewage (하수처리수를 이용한 2단 압축 열펌프 시스템의 운전특성에 관한 연구)

  • Kim, Ji-Young;Baik, Young-Jin;Lee, Young-Soo;Chang, Ki-Chang;Ra, Ho-sang
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.299-303
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    • 2008
  • The treated sewage temperature is about $5^{\circ}C$ lower in summer and $5{\sim}10^{\circ}C$ higher in winter than ambient air. It can be used heat pump heat source and is good heat source on high performance of heat pump. In this study, to develop 100RT 2-stage compression heat pump use treated sewage water heat source and system applies to sewage disposal plant. Although heat pump is better performance, the large temperature difference between load and source makes the performance degradation of a heat pump. To solve this problem screw 2-stage compression is considered. The experiment was focused on the system operating performance variations over supply water and treated sewage water a temperature in the field. The results show that system of heating performance is higher then general heat pump and is enough to supply a hot water of $70^{\circ}C$.

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Computer Simulation of a Super-Heat Pump System (고효율 수퍼히트펌프에 관한 전산 해석)

  • Kim, H.J.;Jung, D.S.;Kim, C.B.;Ha, K.Y.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.7 no.2
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    • pp.234-248
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    • 1995
  • A super-heat pump system composed of a suction line heat exchanger, low and high stage economizers, and a screw compressor is simulated to examine the energy performance and design options. CFC12, HCFC22, HFC134a, HCFC22/HCFC142b, HFC32/HFC134a, and HFC125/HFC134a are used as working fluids for comparison. The results indicate that the proposed system charged with appropriate mixtures is up to 33.4% more energy efficient than the normal system with CFC12. The performance of the super-heat pump system charged with mixtures was influenced by such factors as the temperature matching, heat source temperature difference, low stage economizer, and high stage economizer. The fluids with a larger liquid specific heat such as HFC134a would have more benefits when a suction line heat exchanger is installed. 40%HCFC22/60%HCFC142b mixture seems to be a good candidate to replace CFC12. On the other hand, 25%HFC32/75% HFC134a would be a good long term candidate to replace HCFC22.

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A Comparison Analysis of the Feeding Method for the Uniform Mixing Rate of the Liquid Silicone Materials (액상실리콘 재료의 균일한 혼합비율을 위한 이송방식에 대한 비교 분석)

  • Choo, Seong-Min;Kim, Young-Min;Lee, Keum-Won
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.380-386
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    • 2019
  • In this paper, in order to compare the mixing ratio according to the feeding method, the input error of the main material and the sub material was measured and analyzed for 100 cycles using raw material having the same viscosity. As a result of the piston pump method, the input error of main material and sub material varied greatly from 0g to 3g, and the maximum error ratio was 10.3%. In the dual-screw rotation method, the input error varied from 0.01g to 0,4g, and the maximum error ratio was 0.41%, and almost no input error occurred. As the process cycle increased, it was found that the feed was almost uniform. The dual-screw rotary two-component mixing system was used to measure and analyze the inputs of the main and sub materials for 100 using three types of liquid silicones with different viscosities of the raw materials. As a result, the average error was 0.75g and the error rate was less than 1% regardless of the viscosity of the applied raw materials. When rae materials having the same viscosity were used, the average error ratio of the piston pump method was 4.09%.

Development of 2-Stage Economizer System Using the Non-Azeotropic Mixtures. (비공비 혼합 냉매를 이용한 2단 이코노마이져 시스템 개발)

  • Yeom, Han-Gil;Kim, Uk-Jung;Lee, Seong-Jin;Hong, Yong-Ju
    • 연구논문집
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    • s.25
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    • pp.77-90
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    • 1995
  • For improving performance of heat pump system, researcher has adapted 2-stage economizer cycle and developed a high-efficiency screw compressor, new working medium(non-azeotropic mixed refrigerant) and counterflow heat exchangers operating with a small temperature difference. Target of this study is development of high performance heat pump system with the 2-stage economizer system using the non-azeotropic mixed refrigerant. For the purpose of excuting target, we constucted computer simulation programs, compared and examed various types of cycle and non-azeotropic mixture. Based on the results from computer simulation we selected optimum mixtures and reflected design and production process of performance test equipment with the 1-stage econmizer system. In order to accomplish the final target, design and production of the 2-stage economizer system, we performed pilot test using the 1-stage economizer performance test system and finally design and production of the 2-stage economizer system.

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