• Title/Summary/Keyword: Sandwich Composites

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Experimental and numerical investigation into the damage response of composite sandwich panels to low-velocity impact

  • Feng, Dianshi;Aymerich, Francesco
    • Structural Monitoring and Maintenance
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    • v.4 no.2
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    • pp.133-151
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    • 2017
  • The paper describes the results of an experimental and numerical investigation into the structural and damage response of sandwich composites to low-velocity impact. Sandwich panels consisting of laminated composite skins with three different layups bonded to a PVC foam core were subjected to impact at various energy levels corresponding to barely visible impact damage (BVID) in the impacted skins. Damage assessment analyses were performed on the impacted panels to characterise the extent and the nature of the major failure mechanisms occurring in the skins. The data collected during the experimental analyses were finally used to assess the predictive capabilities of an FE tool recently developed by the authors for detailed simulation of impact damage in composite sandwich panels. Good agreement was observed between experimental results and model predictions in terms of structural response to impact, global extent of damage and typical features of individual damage mechanisms.

Characteristics of Strength and Deformation of Aluminum Honeycomb Sandwich Composites Under Bending Loading (굽힘 하중을 받는 알루미늄 하니컴 샌드위치 복합재료의 강도 및 변형 특성)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.61-64
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    • 2004
  • The strength characteristics as well as deformation behaviors of honeycomb sandwich composite (HSC) structures were investigated under bending in consideration of various failure modes such as skin layer yielding, interface-delamination, core shear deformation and local buckling. Deformation behaviors of honeycomb sandwich plates were observed with various types of aluminum honeycomb core and skin layer. Their finite-element analysis simulation with a real model of honeycomb core was performed to analyze stresses and deformation behaviors of honeycomb sandwich plates. Its results were very comparable to the experimental ones. Consequently, the increase in skin layer thickness and in cell size of honeycomb core had dominant effects on the strength and deformation behaviors of honeycomb sandwich composites.

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Hemp fibre woven fabrics / polypropylene based honeycomb sandwich structure for aerospace applications

  • Antony, Sheedev;Cherouat, Abel;Montay, Guillaume
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.87-103
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    • 2019
  • Recently, natural fibre composites are widely used in aerospace industries due to their good specific mechanical properties, better acoustic properties, light weight, readily availability, biodegradability, recyclability, etc. In this study, the hemp fibre woven fabrics / polypropylene based honeycomb sandwich structure were proposed for aerospace applications. Firstly, the hemp fibre woven fabrics based honeycomb sandwich structures were manufactured and experimental mechanical tests (compressive and flexural) were performed in the laboratory. Numerical simulation was also performed and analysed to validate the proposed methodology. Different complex shaped aircraft part CAD models were created and numerical analysis was carried out in order to have a better understanding about the complex honeycomb sandwich structures.

Deformation and Fracture Analysis of Honeycomb Sandwich Composites under Bending Loading (굽힘 하중을 받는 하니컴 샌드위치 복합재료의 변형 및 파괴 해석)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Composites Research
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    • v.18 no.1
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    • pp.30-37
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    • 2005
  • The bending strength characteristics and local deformation behaviors of honeycomb sandwich composites were investigated using three-point bending experiment and finite element simulation with a real model of honeycomb core. Two kinds of cell sizes of honeycomb core, two kinds of skin layer thicknesses, perfect bonding specimen as well as initial delamination specimen were used for analysis of stress and deformation behaviors of honeycomb sandwich beams. Various failure modes such as skin layer yielding, interfacial delamination, core shear deformation and local buckling were considered. Its simulation results were very comparable to the experimental ones. Consequently, cell size of honeycomb core and skin layer thickness had dominant effects on the bending strength and deformation behaviors of honeycomb sandwich composites. Specimens of large core cell size and thin skin layer showed that bending strength decreased by $30\~68\%$.

Characteristics of Sandwich Panels and Indoor Composite Materials (샌드위치 패널 및 내장재 특성 연구)

  • 허완수;이상원;김장엽;이종호
    • Composites Research
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    • v.14 no.6
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    • pp.1-8
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    • 2001
  • In this paper, the sandwich panel composites consisting of core material and face sheet were studied to evaluate the mechanical properties, noise level and fire resistance including flammability, smoke, and toxicity. Four types of sandwich panel were prepared using various kinds of panel and honeycomb materials. It was observed that Al honeycomb/Al skin composite materials had the excellent flatwise tensile strength and edgewise compressive strength compared with other types of composites. The flatwise compressive strength and flexural strength of Nomex honeycomb/Al skin composite were higher than those of other composites. PMI form/Al skin composite showed the higher core shear strength and facing bending strength. From the experimental results of flame resistance tests, it can be said that the phenol based skin composite has the excellent flame retardation properties, which are similar to those of the commercial skin composites.

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Composite Foams for Sandwich Structures

  • Nutt, Steven R.;Shen, B.;Vaikhanski, Lev
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.625-631
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    • 2003
  • Recent work at USC has focused on strategies to enhance the toughness and overall mechanical performance of polymer foams for use in lightweight sandwich structures. Both mechanical and chemical approaches have been employed with reasonable success. Fiber reinforcement, though difficult from a processing perspective, can lead to substantial enhancements in toughness and strength, while reducing friability. Chemical modifications are also challenging from a processing perspective, but can produce similar enhancements in performance. Efforts to enhance performance of phenolic foam and PVC foam through fiber reinforcement and chemical modification are described, along with the resulting enhancements in performance.

A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.382-388
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    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.

Simulation Analysis on the Compression Property of Sandwich Composite (샌드위치 복합재료의 압축 특성에 관한 시뮬레이션 해석)

  • Bang, Seung-Ok;Kook, Jeong-Han;Kim, Sei-Hwan;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.478-484
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    • 2012
  • In this study, compression analyses of sandwich composites with porous core were carried out. Finite element models of aluminum foam and honeycomb core sandwich composite material were applied solid element. In the case of aluminum foam core, valid equivalence damage model was applied. In the in-plane compression analysis, the maximum load of aluminum foam core sandwich was similar with that of aluminum honeycomb core sandwich. But in case of aluminum honeycomb core sandwich, the load support region becomes longer in comparison with aluminum foam core sandwich. In the out-plane compression analysis, compression maximum load of aluminum honeycomb core sandwich was higher than that of aluminum foam core sandwich. Through these Simulation analysis, obtains the behavior of sandwich composites.