• 제목/요약/키워드: Sanding process

검색결과 22건 처리시간 0.024초

Cocure/Precure 경화공정에 의해 제조된 Carbon/Epoxy 복합재료의 미시적 파손거동에 대한 AE 특성 (AE Characteristics on Microscopic Failure Behavior of Carbon/Epoxy Comosite Prepared by Cocure and Precure Process)

  • 이진경;이준현;이민래;최흥섭
    • 대한기계학회논문집A
    • /
    • 제24권10호
    • /
    • pp.2520-2528
    • /
    • 2000
  • Mechanical and physical properties of composite materials make a great difference due to their cure process condition. In order to clarify the effect of cure process condition on the microscopic damage behavior and failure mechanism of Carbon/Epoxy composites, three point bend test has been performed. For this purpose, two kinds of specimens with single adhesive and multiple adhesive layers were prepared. For single adhesive layer, four different types of specimen were used, that is, non-sanding, sanding, cocured, laminated specimens. Three different types of specimen were also used for the multiple adhesive layer, non-sanding, sanding, cocured specimens. Acoustic emission technique has also been employed to monitor the damage progresses associated with each micro-failure mechanism. The characteristics of AE parameters associated with micro-failure mechanism of each specimen were discussed.

치과용 지르코니아 이장재 처리에 따른 지르코니아와 도재의 전단결합강도 비교 (Shear bond strength of a layered zirconia and porcelain according to treatment of zirconia liner)

  • 서정일;박원욱;김양근
    • 대한치과기공학회지
    • /
    • 제39권1호
    • /
    • pp.43-52
    • /
    • 2017
  • Purpose: Physical and chemical properties of gold is most suitable to be restored of teeth to its original state. Recently zirconia was used instead of gold because of esthetical and intimacy of human body. Because of high strength and high abrasion resistance of zirconia, all zirconia artificial tooth lead to wear the original tooth of opposite site. To preserve this original tooth, zirconia artificial tooth covered with dental ceramic glass was used. When joining the zirconia core and dental ceramic glass, difference of their thermal expansion coefficient and wetting ability is generated the residual stress at interface lead to crack. In order to solve this problem, intermediate layer what is called zir-liner was imported to decrease the residual stress and increase the bonding strength. Methods: In this study, to identify the optimum conditions for manufacturing process, various methods to rough the surface of zirconia core were adopted, and vary the thickness of interlayer, and analyzed bond strength. Results: Bond strength of sanding specimens group showed higher than that of non-sanding specimens group, and once applied intermediate layer with sanding specimens showed highest bond strength with 28 MPa. SEM photomicrographs of zirconia cores fired at $1500^{\circ}C$ showed parallel straight lines in sanding and pockmarked surface in blasting surfaces as abrasion traces. Observation of the destruction section after shear test by SEM were carried out. Liner applied non-sanding group and non-liner applied sanding group all showed interfacial crack. Sandblasting group with non-liner showed remained dental ceramic glass on the surface of zirconia. Sandblasting group with once applied liner showed partially remained liner and dental ceramic glass on the surface of zirconia. XRD analysis revealed that sandblasting group showed higher monoclinic peaks than other specimens group and this result was due to the high collision energy for stress induced phase transformation. Conclusions: A study on the improvement of bonding strength between zirconia and dental ceramic glass steadily carried out for the future to practical use.

전처리 공정에 따른 보론 첨가 다이아몬드 박막의 성장 거동 (Study on the growth of boron-doped diamond films in relation to pretreatment processes)

  • 유미영;이송현;송풍근
    • 한국표면공학회지
    • /
    • 제57권1호
    • /
    • pp.1-7
    • /
    • 2024
  • The study investigated the impact of substrate pretreatment on depositing high-quality B-doped diamond (BDD) thin films using the HFCVD method. Films were deposited on Si and Nb substrates after sanding and seeding. Despite identical sanding conditions, BDD films formed faster on Nb due to even diamond seed distribution. Post-deposition, film average roughness (Ra) remained similar to substrate Ra, but higher substrate Ra led to decreased crystallinity. Nb substrate with 0.83 ㎛ Ra exhibited faster crystal growth due to dense, evenly distributed diamond seeds. BDD film on Nb with 0.83 ㎛ Ra showed a wide, stable potential window (2.8 eV) in CV results and a prominent 1332 cm-1 diamond peak in Raman spectroscopy, indicating high quality. The findings underscore the critical role of substrate pretreatment in achieving high-quality BDD film fabrication, crucial for applications demanding robust p-type semiconductors with superior electrical properties.

CVP 분석을 이용한 전투기 외부 도장면 제거 공정의 경제성 분석 (An Economical Efficiency Analysis of De-painting Process for Fighter Jets using CVP Analysis)

  • 이창용;박종훈
    • 산업경영시스템학회지
    • /
    • 제44권3호
    • /
    • pp.39-49
    • /
    • 2021
  • The Korean Air-Force aircraft maintenance depot paints the exterior of various aircraft, including high-tech fighters. Aircraft exterior painting is a maintenance process for long-term life management by preventing damage to the aircraft surface due to corrosion. The de-painting process is essential to ensure the quality of aircraft exterior paints. However, because the Korean Air-Force's de-painting process is currently done with sanding or Plastic Media Blasting (PMB) method, it is exposed to harmful dust and harmful compounds and consumes a lot of manpower. This study compares the de-painting process currently applied by the ROK Air-Force and the more improved process of the US Air Force, and performs economic analysis for the introduction of advanced equipment. It aims to provide information that can determine the optimal time to introduce new facilities through Cost-Volume-Profit (CVP) analysis. As a result of the analysis, it was confirmed that the sanding method had the most economical efficiency up to 2 units per year, the PMB method from 3 to 21 units, and the laser method from 22 units or more. In addition, in a situation where the amount of de-painting work is expected to increase significantly due to the increase in fighters in future, BEP analysis was conducted on the expansion of the existing PMB method and the introduction of a new laser method. As a result of the analysis, it was confirmed that it is more economical to introduce the laser method when the amount of work exceeds the PMB work capacity(18 units per year). The paper would helpful to improve the productivity and quality of the Korean Air Force Aircraft maintenance depot through timely changes of facilities in the workplace in preparation for expansion.

탄화 중밀도섬유판을 이용한 목재흡음판 개발 (Developing of Sound Absorption Composite Boards Using Carbonized Medium Density Fiberboard)

  • 이민;박상범;변희섭;김종인
    • Journal of the Korean Wood Science and Technology
    • /
    • 제42권6호
    • /
    • pp.714-722
    • /
    • 2014
  • 선행연구에서 다양한 목질 보드류를 열분해하여 다공질 탄화보드 제조에 성공하였고, 높은 난연성, 전자파차폐성, 원적외선방사, 폼알데하이드 흡착성, 흡음성능을 확인하였다. 본 연구에서는 경제성과 흡음성이 뛰어난 탄화 중밀도 섬유판(MDF)을 선택하여 보다 높은 흡음성능을 부여하기 위해 다른 흡음재료에도 사용 중인 샌딩처리와 타공기법을 시도하였다. 또한 개선된 흡음성능을 바탕으로 실제 음향판을 제작하여 그 음향적 효과를 파악하였다. 탄화 MDF를 십자모양(타공 5개), 직사각형모양(타공 9개), 일자모양(타공 5개)으로 타공 처리한 후, 흡음률을 측정한 결과, 무처리 탄화 MDF의 흡음률은 14% 정도를 나타내었고, 직사각형모양 타공 시편이 16.01%로 흡음률이 가장 높았고 십자모양 타공 시편이 15.68%, 일자 타공 시편은 14.25%의 흡음률을 나타내어 그 효과가 미미하였다. 반면에, 탄화 MDF의 표면을 각 1, 2, 3 mm로 표면샌딩 처리후 흡음률을 측정한 결과, 무처리 시편(13%)에 비해 65% 증가한 21.7% (1 mm 샌딩), 21.83% (2 mm 샌딩), 19.37% (3 mm 샌딩)를 확인하였다. 이 결과를 바탕으로 실대형 탄화보드 복합 음향판을 제작하였으며 잔향실법으로 흡음시험한 결과 감음계수 0.45로 높은 흡음성능을 발휘하여 상업화도 가능할 것으로 판단된다.

The effect of well inclination angle on sand production using FDM-FEM modelling; A case study: One of the oil fields in Iran

  • Nemat Nemati;Kamran Goshtasbi;Kaveh Ahangari;Reza Shirinabadi
    • Geomechanics and Engineering
    • /
    • 제38권2호
    • /
    • pp.107-123
    • /
    • 2024
  • The drilling angle of the well is an important factor that can affect the sand production process and make its destructive effects more severe or weaker. This study investigated the effect of different well angles on sand production for the Asmari Formation, located in one of the oil fields southwest of Iran. For this purpose, a finite difference model was developed for three types of vertical (90°), inclined (45°), and horizontal (0°) wells with casing and perforations in the direction of minimum and maximum horizontal stresses, then coupled with fluid flow. Here, finite element meshing was used, because the geometry of the model is so complex and the implementation of finite difference meshes is impossible or very difficult for such models. Using a combined FDM-FEM model with fluid flow, the sand production process in three different modes with different flow rates for the Asmari sandstone was investigated in this study. The results of numerical models show that the intensity of sand production is directly related to the in-situ stress state of the oil field and well drilling angle. Since the stress regime in the studied oil field is normal, the highest amount of produced sand was in inclined wells (especially wells drilled in the direction of minimum horizontal stress) and the lowest amount of sand production was related to vertical wellbore. Also, the Initiation time of sand production in inclined wells was much shorter than in other wellbores.

Unified Approach for Force/Position Control in the Vehicle Body Sanding Process

  • Nguyen, Chi Thanh;Lee, Jae Woo;Yang, Soon Yong
    • 드라이브 ㆍ 컨트롤
    • /
    • 제14권3호
    • /
    • pp.25-31
    • /
    • 2017
  • This study presents a methodology for simulating a unified approach that controls interaction force between tool and objective by using a synthesis method of robot interacting control law for stabilizing the transient process of motion. Root locus is used to analyze stabilization of motion deviation characteristics. Based on responses of motion deviation, contact force is derived to satisfy exponential stability and we generate control input with respect to motion trajectories and interaction force. Moreover, simulation is applied to experimental application of a Cartesian robot driven by two stepper motors, and the noise of feedback signals is considered as presence of system inaccuracies, and the unified approach of interaction force control is examined precisely.

후가공을 통한 반투명 RP 재료의 개발: FDM의 예 (Development of Translucent RP Material by Post-processing: Case Study of FDM)

  • 정우벽;이선영;안성훈
    • 대한기계학회논문집A
    • /
    • 제27권9호
    • /
    • pp.1524-1530
    • /
    • 2003
  • Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material had potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided up tp 16 % transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.

목가구(木家具) 생산관리(生産管理)를 위한 전문가(專門家) 시스템의 기초(基礎) 연구(硏究) (A Fundamental Study on the Expert System for the Operations Management in Wood Furniture Industry)

  • 김일숙;이형우
    • Journal of the Korean Wood Science and Technology
    • /
    • 제21권2호
    • /
    • pp.23-30
    • /
    • 1993
  • As the demand of wood furniture becomes diverse and large-sized, artificial intelligence technique is required to design the expert system which can promote the efficiency of the operations management in wood furniture industry. This study was carried out to develop the expert scheduler, which was applied to the scheduling in chair-manufacturing process to evaluate its validity. The expert scheduler could show the results of scheduling must faster than Gantt chart method with ease. Maximum tardiness in the current chair-manufacturing process could be reduced from 29 seconds to 5 seconds by the addition of a spindle sander, a 12 spindle universal boring machine, and a moulding sander to sanding, boring, and moulding process, respectively.

  • PDF

FDM ABSi의 후가공을 통한 반투명 RP 재료의 개발 (Development of Translucent RP Material by Post-processing of FDM ABSi)

  • 정우벽;진영성;이홍경;안성훈
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.1193-1198
    • /
    • 2003
  • Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material has potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided upto 16% transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.

  • PDF