• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2001년도 가을 학술발표회 논문집
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• pp.1035-1040
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• 2001

Recently, Sea-sand containing high levels of chloride is being applied to on reinforced concrete structures due to the exhaustion of river-sand and environmental problems, which affects directly corrosion of rebar in the RC structures. In this paper, characteristics of corroded rebar before and after casting were studied. Test results showed that bond strength of rebar corroded after casting was decreased with increase of corrosion level more rapidly than that of rebar corroded before casting.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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• pp.533-536
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• 2003

The objective of in this study makes investigation into the characteristics of antiwashout underwater concrete as to mix proportion, casting and curing water through experimental researches. in this study, sea sand is blended with river sand, crushed sand is blended with river sand and sea sand as to investigate the quality change and characteristics of antiwashout underwater concrete with variation of blend ratio of sea sand and crushed sand(0, 20, 40, 60, 80, 100%). Higher compressive strength is measured following the order of river sand, sea sand, crushed sand regardless of age and casting condition. Except for case of using river sand, blended ratio of 40% is appeared on most compressive strength.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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• pp.941-946
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• 2001

In this study, three kinds of fine aggregate (river sand, sea sand, crushed sand) were used and four different s/a (38%, 40%, 42%, 45%) were applied separately to this experimental for get the conclusion written below. Regardless of kinds of fine aggregate and casting-curing condition, maximum unit weight is seen at 40% of s/a and also to be seen in case of crushed sand. It's for that specific gravity of crushed sand is bigger comparatively than river sand and sea snad's one. Compressive strength is measured river sand, crushed sand, sea sand by order of size ; Regardless of variation of s/3, casting-curing condition and age. Compressive strength recorded maximum when s/a is 42% whatever sort of fine aggregate are. As the result, according to references, the optimum s/a of underwater antiwashout concrete is 40% but in this study, from compressive strength of view, the optimum s/a of underwater antiwashout concrete is 42%.

• 한국산업융합학회 논문집
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• 제26권5호
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• pp.945-952
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• 2023

In this study, the sand casting process was applied to design the gating system and perform casting simulation in order to domestically produce the submarine mast cover. Based on simulation results, casting experiments were conducted to produce a soundness prototype. The design concept of the mast cover's gating system was based on the design of bell casting. By arranging eight tower-type gates in a circle at 45° intervals, the flow of melt flowing into each gate was uniform and did not mix with each other, and the velocity of melt was also uniform. The mast cover made of Ni-Al-Bronze alloy has no unfilled parts. However, small porosities and flow marks occurred on the surface in several places. Yield strength and ultimate tensile strength are 279.3 MPa and 675.7 MPa, respectively, and elongation is 21.2%.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.195-196
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• 2006

Direct laser sintering (DLS) technology for the resign coated sand is one of attractive technologies to produce molds and cores for the foundry industry rapidly and cost effectively. The objective of this case study is to develop casting pilot models using computer simulation technology, DLS RP machine and industrial computed tomography. The proposed casting design was verified by the Z-Cast software in the fields of fluid flow and solidification during the casting process. Casting parts with aluminum alloy using the post-curing treated sand moulds and cores are accurate to dimension and defect free.

• 열처리공학회지
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• 제10권3호
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• pp.159-164
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• 1997

Non-alloyed and 1.0%Ni alloyed ductile cast iron were cast into the sand mold and metal mold, and finer graphite size was obtained in case of metal mold casting. Direct tempering after casting showed the slight increase of absorbed energy, which is largely due to the relieving of residual stress that is developed during casting. After austempering heat treatment, higher impact energy was obtained in case of metal mold casting than sand mold casting, which is due to the finer graphite size.

• 한국주조공학회지
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• 제3권2호
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• pp.100-105
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• 1983

The mechanism of coal-dust action on inhibiting burn-on of Sand to iron castings was taken in consideration by means of casting test and thermal decomposition test. To compare the ability of inhibiting sand burn-on, test castings were produced in green sand moulds added three different coal-rusts. And quantitative determination of lustrous carbon and volatiles production for coal-dust samples were performed.The lustrous carbon production was in good agreement with the casting test result. But total voltiles production was relatively inefficient on hibiting sand burn-on to test castings.The lustrous carbon theory can be given to explain the mechanism which coal-dust inhibits sand burn-on to iron castings.

• 헤리티지:역사와 과학
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• 제53권2호
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• pp.4-23
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• 2020

이 연구는 우리나라 철 주조기술의 다양성과 기술 체계를 규명하기 위한 목적으로 진행되었으며, 이를 위해 고문헌 조사 및 유물 분석, 제작 도구와 제작 기술에 대한 현지 조사 그리고 주조와 거푸집에 사용된 재료의 과학 분석 등을 실시하였다. 불미기술은 송풍구인 풀무를 이용하여 주철을 녹인 뒤 그 쇳물을 토제 거푸집에 부어 주물을 완성하는 철 주조기술로 현재 유일하게 제주도에서만 전승되고 있는데, 모래 거푸집을 사용하는 육지와 비교해 토제 거푸집을 사용하고 있다는 것이 큰 차이점이라 할 수 있다. 무쇠솥 주조기술에는 석비레, 모래, 점토 등을 섞어 만든 모래 거푸집을 이용한 주물사주조법(鑄物砂鑄造法)과 점토에 볏짚과 갈대 등을 섞어 만든 토제 거푸집을 이용한 도토주조법(陶土鑄造法)이 사용되고 있다. 주물사주조법에 의한 무쇠솥 주조는 거푸집 만들기, 속심 제작, 쇳물 작업, 거푸집에 쇳물 붓기, 완성품 다듬기 등 5단계의 작업공정을 거치며, 도토주조법에 의한 무쇠솥 주조는 거푸집 만들기, 거푸집 굽기, 질먹 입히기, 쇳물 작업, 쇳물 붓기, 완성품 다듬기 등 크게 6단계의 작업 공정으로 이루어진다. 두 주조법은 거푸집의 재료, 거푸집을 불에 굽고 질먹을 입히는 제작 공정에서 차이를 보인다. 이번에 연구한 불미기술은 토제 거푸집 무쇠솥 주조로 진흙 채취 및 반죽, 거푸집 제작, 초벌 굽기, 화적모살 및 질먹 바르기, 건조 및 비얄질, 거푸집 합장, 둑(용광로)제작, 재벌 굽기, 제련, 쇳물 붓기, 주물 다듬기 등 단계별 주조 공정에 사용된 재료 및 도구 분석과 제작 기술에 담겨진 과학 기술 원리를 규명하여 우리 고유 철 주조기술의 기술 체계를 밝혀 보았다. 그리고 무쇠솥 도토주조를 위해 이용한 재료와 완성품을 과학 분석한 결과, 거푸집은 주성분이 SiO₂, Al₂O₃, Fe₂O₃으로 이루어진 진흙과 모래이고, 이형재는 SiO₂, Al₂O₃, Fe₂O₃, K₂O가 함유된 흑연이며, 완성된 무쇠솥의 미세 조직은 시멘타이트(Fe₃C)와 펄라이트(페라이트와 시멘타이트의 층상 구조)로 이루어진 백주철 조직임을 확인하였다.

• 한국주조공학회지
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• 제4권4호
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• pp.5-13
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• 1984

This paper is presented for showing the effect of cooling rate on dendrite arm spacing, correlated with the chilling power of molding materials (conventional plaster, foamed plaster, silica sand) and section thickness, and also showing relationship between dendrite arm spacing and mechanical properties for an aluminum - 8.6 percent silicon - 3.6 percent copper alloy. Local solidification time $(t_f)$ and secondary dendrite arm spacing (d) could be varied widely in accordance with the molding materials and casting thickness, and the following relationship is obtained: $d=9.4t_f\;^{0.31}$ A good correlation between dendrite arm spacing and mechanical properties such as ultimate tensile strength, yield strength, hardness was found, that is, mechanical properties decreased in a linear manner with increase in log of secondary dendrite arm spacing. Ultimate tensile strength in conventional plaster mold casting decreased by 15 percent comparing with the sand casting, where as in foamed plaster mold casting, it decreased by 30 percent comparing with the sand casting. From those results, it has been verified that DAS might be the most representative parameter for predicting mechanical properties varing with the different cooling condition.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1998년도 제27회 춘계학술대회
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• pp.77-82
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• 1998

The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.