• Title/Summary/Keyword: SUS304

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Thermal Shock Behavior of TiN Coating Surface by a Pulse Laser Ablation Method

  • Noh, Taimin;Choi, Youngkue;Jeon, Min-Seok;Shin, Hyun-Gyoo;Lee, Heesoo
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.539-544
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    • 2012
  • Thermal shock behavior of TiN-coated SUS 304 substrate was investigated using a laser ablation method. By short surface ablation with a pulse Nd-YAG laser, considerable surface crack and spalling were observed, whereas there were few oxidation phenomena, such as grain growth of TiN crystallites, nucleation and growth of $TiO_2$ crystallites, which were observed from the coatings quenched from $700^{\circ}C$ in a chamber. The oxygen concentration of the ablated coating surface with the pulse laser also had a lower value than that of the quenched coating surface by Auger electron spectroscopy and electron probe micro analysis. These results were attributed to the fact that the properties of the pulse laser method have a very short heating time and so the diffusion time for oxidation was insufficient. Consequently, it was verified that the laser thermal shock test provides a way to evaluate the influence of the thermal shock load reduced oxidation effect.

Wettability Characteristics of the Laser Grooved Surfaces (Laser Groove 표면의 젖음 특성에 관한 연구)

  • Jang, Mu Yeon;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.294-299
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    • 2019
  • Most previous studies on water repellent surfaces using lasers rely on the use of pico- or femtosecond lasers. However, in industrial application, these methods have the disadvantages of high cost and low efficiency. In this study, we implement a hydrophobic surface using a high-power general-purpose diode laser. We have fabricated the microsurface using laser groove processing technology, and we present the correlation of wettability characteristics with space and width. The metal material is stainless steel (SUS 304), and the groove height during laser processing is set to $30{\mu}m$ to evaluate the wettability based on the gap and width of various grooves. Results show that the contact angle of the groove-shaped surface is increased by $40^{\circ}$ or more as compared with the surface without patterning, and the contact angle in the parallel direction is greater than that in the perpendicular direction. Results from contact angle hysteresis measurement experiments show that the groove width has a greater influence on the contact angle history than does the gap between grooves. In addition, the coating reveals that the contact angle can be increased using a chemical method and that the laser grooving process can further improve the wetting properties of the surface.

Habitat preference of wild boar (Sus scrofa) for feeding in cool-temperate forests

  • Kim, Youngjin;Cho, Soyeon;Choung, Yeonsook
    • Journal of Ecology and Environment
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    • v.43 no.3
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    • pp.297-304
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    • 2019
  • Background: The growing wild boar population has become a social issue and its feeding characteristics could affect the physical condition and the plant species composition in the South Korean forests. We aimed to reveal the preference of the wild boar on forest type and site condition as feeding grounds in two cool-temperate forested national parks, Odaesan and Seoraksan, in order to provide information to manage the growing population. Results: The 75 plots (53.6%) out of 140 plots were used as feeding grounds by the wild boar, implying a considerably large population. Especially, the observation frequency as feeding ground was the highest in Quercus forests (73.3%), and it was significantly more preferred than deciduous forest type (44.2%) and coniferous forest type (32.4%) (${\chi}^2=17.591$, p < 0.001). Significantly more and deeper pits were found in Quercus forests. Moreover, high elevation and gentle slope ridge were relatively preferred regardless of forest distribution. Conclusions: South Korean forests are growing qualitatively and quantitatively. Particularly, Quercus forest area has increased markedly, while coniferous forest area has decreased. Since the Quercus forest provides rich food sources for the wild boar, the enlargement of this forest type is expected to increase the wild boar population. The forests located at high elevations have high species diversity, and it is expected that these forests will be greatly affected by the increase in the wild boar population as preferred feeding grounds.

A Study on the Analysis of Surface Characteristics According to intermittent Ratio of Discontinuous Grinding Wheel with Multi-Porous Grooves (다기공 연삭숫돌의 단속비에 의한 표면특성 분석에 관한 연구)

  • Kim, Jeong-Du;Kang, Youn-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.44-51
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    • 1997
  • Crinding of stainless steel, aluminium alloy, copper alloy, and titanium alloy are difficult to obtain high quality finish, because they have the mechanical properties such as low hardness, high toughness. The low hardness and the high toughness result in the loading of wheel and the poor surface finish. In order to perform the grinding operations for these sorts of materials easily, the discontinuous grinding wheel wiht multi-porous grooves has been newly developed. The multi-porous grooves inthe discontinuous grinding wheel were formed during grinding wheel manufacturing process. In this paper, discontinuous grinding wheels having intermittent ratio 0.66, 0.81 and number of grooves 18,32 have been manufactured and grinding surface characteristics of these grinding wheels for SUS304 have been analyzed. Discontinuous grinding temperature according to intermittent ratiohas been also estimated by simulation. The discontinuous grinding wheels increase the grinding performance considerably. It is desirable to use the discontinuous grinding wheel in grinding the materials with high efficiency and accuracy.

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Surface Quality of Products according to the Material and Coating Condition of the Forming Tool in Incremental Sheet Forming (점진성형공구 코팅처리 및 소재에 따른 성형품 표면품질 분석)

  • H. W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.360-366
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    • 2023
  • This study is concerned with the surface quality of products according to the material and coating condition of the forming tool in incremental sheet forming. Three forming tools, SKD11 with and without diamond-like-coating (DLC) and polymer tool tip, were used to form conical and pyramidal geometries to take into account the influence of friction between the forming tool and the sheet on the surface quality including geometric accuracy of deformed samples. Each test was performed using SUS304 with a thickness of 0.4 mm according to different incremental depths per lap of 0.5 mm, 1.0 mm, and 1.5 mm for the contour tool path, considering the increase in normal force which is associated with the frictional behavior during local deformation. The surface quality was then investigated through surface roughness measured with KEYENCE VR-6000 and relative strain distribution including deformed shape analyzed with ARGUS which is a non-contact optical strain measurement system. Differences between 3D CAD surfaces and captured geometry from experiments were evaluated to compare the effect of friction on geometric accuracy. From comparisons of experimental results, it was revealed that the polymer-based tool tip can improve surface quality and geometric accuracy by reducing the undesired material flow due to local friction in the increment sheet forming process.

Numerical Analysis of Warpage and Reliability of Fan-out Wafer Level Package (수치해석을 이용한 팬 아웃 웨이퍼 레벨 패키지의 휨 경향 및 신뢰성 연구)

  • Lee, Mi Kyoung;Jeoung, Jin Wook;Ock, Jin Young;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.1
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    • pp.31-39
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    • 2014
  • For mobile application, semiconductor packages are increasingly moving toward high density, miniaturization, lighter and multi-functions. Typical wafer level packages (WLP) is fan-in design, it can not meet high I/O requirement. The fan-out wafer level packages (FOWLPs) with reconfiguration technology have recently emerged as a new WLP technology. In FOWLP, warpage is one of the most critical issues since the thickness of FOWLP is thinner than traditional IC package and warpage of WLP is much larger than the die level package. Warpage affects the throughput and yield of the next manufacturing process as well as wafer handling and fabrication processability. In this study, we investigated the characteristics of warpage and main parameters which affect the warpage deformation of FOWLP using the finite element numerical simulation. In order to minimize the warpage, the characteristics of warpage for various epoxy mold compounds (EMCs) and carrier materials are investigated, and DOE optimization is also performed. In particular, warpage after EMC molding and after carrier detachment process were analyzed respectively. The simulation results indicate that the most influential factor on warpage is CTE of EMC after molding process. EMC material of low CTE and high Tg (glass transition temperature) will reduce the warpage. For carrier material, Alloy42 shows the lowest warpage. Therefore, considering the cost, oxidation and thermal conductivity, Alloy42 or SUS304 is recommend for a carrier material.

A Study on the Electrochemical Characterization of Stainless Steel in Triethanolamine Solution (트리에탄올아민용액에서 스테인리스강의 전기 화학적 특성)

  • Park, Jin-Hyeog;Lee, Jong-Ho;Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.275-280
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    • 2015
  • In this study, the current-voltage curves for stainless steel in the triethanolamine(TEA) solution was measured using the conventional three electrodes of cyclic voltammetry. Stainless steel as working electrode, Ag/AgCl electrode as reference electrode and Pt wire as counter electrode were used respectively. As a result, the C-V characteristics of stainless steel were to be for an irreversible process due to the oxidation current from cyclic voltammogram, using triethanolamine solutions. Effective diffusivity of corrosion inhibitors was decreased with increasing concentration. And the concentration of 0.5 N $NaClO_4$, $2.5{\times}10^{-3}M$ TEA solution when the corrosion inhibition effect is most great, and 1.5 N $NaClO_4$, $1.0{\times}10^{-3}M$ TEA solution, the lowest corrosion inhibition effect.

Development of Ground Plan a Measuring Instrument for Quality Assurance (품질확보를 위한 평면도 측정기 개발)

  • Mim, Byeong-Ro;Kim, Duck-Ki;Jun, Yoo-Hea;Jung, Jun-Hee;Lee, Hwen;Yoo, Su-Ho;Cha, San-Lee;Lee, Dae-Weon;OH, Se-Bu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.151-151
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    • 2017
  • 본 연구는 인력을 이용한 품질검사를 수행하고 있는 현장에서 불량 및 품질에 대한 신뢰성이 떨어지고 있는 현상을 해소하기 위해 자동으로 평면도를 측정하고자 하였다. 설계는 Auto CAD를 이용하였다. 평면도 측정기의 크기는 가로${\times}$세로${\times}$높이를 $1000{\times}600{\times}1800mm$로 하였다. 프레임은 $60{\times}60$ 프로파일을 이용하였고 다른 구성 부품은 SUS304 재질을 이용하였다. 측정대상을 올려놓은 상태에서 녹색 버튼을 누루면 작동되도록 되어 있다. 그림 8은 측정결과를 나타낸 것이다. 측정기는 국내업체인 데바의 모델명 EA-20N의 Air Micrometer을 사용하였으며 측정핀의 위치는 조정이 가능하도록 하였다. 평면도 측정 중 설정치수와 같이 않으면 NG 명령과 함께 부저가 울리도록 프로그램하였다. 불량이 발생하면 그림 8과 같이 나타났다. 불량 측정을 위해 측정부의 결과 값이 나타나며 불량이 발생하면 어느 위치에서 불량이 발생했는지를 알 수 있도록 하였다. 또한 결과 값은 자동으로 저장되도록 하였다. 품질확보를 위해 100EA를 측정한 결과 0.00258, 0.00259, 0.00259, 0.00263, 0.00251, 0.00286, 0.00275의 평균값을 나타냈다. 측정값의 검증은 하이트게이지로 측정한 결과 0.002 이내의 결과를 나타냈다. 따라서 본 평면도 측정기를 이용한다면 생산성 향상이 가능하여 가격경쟁력이 있다고 판단된다.

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The Effects on Cutting Performance by Machining Parameters of Nd : YAG Laser (Nd : YAG레이저의 가공 파라메터가 절단 성능에 미치는 영향에 관한 연구)

  • 한응교;박두원;이범성;이명호;임흥순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.1
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    • pp.1-12
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    • 1992
  • Generally, laser machines with high generated power can be developed by means of enhancing their mean power, since the enhancement of mean power exerts an influence on peripheral parameters and machining performance. In this research, we evaluate the various machining properties by the use of two machines which bear different mean power each other, so that we may study various effects of the enhancement of mean power. As a result, when the mean power comes to be enhanced to 75%, we obtain the increase of output energy up to 69% and of peak power more than 95%, and also obtain almost twice of the cutting speed. Moreover we find the fact that if the test pieces have enough thickness in contrast with output energy, the pulse frequency moves toward the frequency bandwidth which takes proportion to the cutting speed mas well as to the amount of material removal per unit time. In addition it is finally obtained that the laser machine with high output power yields small taper degrees at kerf parts, while it has large cutting widiths and dross lengths.

A Study on the Development of Low Reynolds Number k-$\varepsilon$ Turbulence Model (저레이놀즈수 k-$\varepsilon$난류모형 개선에 관한 연구)

  • 김명호;신종근;최영돈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1940-1954
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    • 1992
  • Fine grid computations were attempted to analyze the turbulent flows in the near wall low Reynolds number region and the numerical analyses were incorporated by a finite-volume discretization with full find grid system and low Reynolds number k-.epsilon. model was employed in this region. For the improvement of low Reynolds number k-.epsilon. model, modification coefficient of eddy viscosity $f_{\mu}$ was derived as a function of turbulent Reynolds number $R_{+}$ and nondimensional length $y^{+}$ from the concept of two length scales of dissipation rate of turbulent kinetic energy. The modification coefficient $f_{\epsilon}$ in .epsilon. transport equation was also derived theoretically. In the turbulent kinetic energy equation, pressure diffusion term was added in order to consider low Reynolds number region effect. The main characteristics of this low Reynolds number k-.epsilon. model were founded as : (1) In high Reynolds number region, the present model has limiting behavior which approaches to the high Reynolds number model. (2) Present low Reynolds number k-.epsilon. model dose not need additional empirical constants for the transport equations of turbulent kinetic energy and dissipation of turbulent kinetic energy in order to consider wall effect. Present low Reynolds number turbulence model was tested in the pipe flow and obtained improved results in velocity profiles and Reynolds stress distributions compared with those from other k-.epsilon. models.s.s.