• Title/Summary/Keyword: STIR

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Effects of Welding Condition on Hardness and Microstructure of Friction Stir Welded Joints of AI-7075-T651 Plate (용접조건이 AI-7075-T651의 마찰교반용접부의 경도와 미세조직에 미치는 영향)

  • Kim, C.O.;Sohn, H.J.;Kim, S.J.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.58-64
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    • 2011
  • As well known, the friction stir welding is a novel welding process which is a solid state welding process for sheet or plate using the friction stir phenomenon. This paper describes the effect of welding condition such as the rotation speed and the travelling speed during the friction stir welding process on the micro Virkers hardness and the microstructure of friction stir welded joints in AI-7075-T651 plate. From those investigations, the highest hardness of stir zone was observed at the welding condition of SO-3. The microstructures of the friction stir welded joints was not dependent on the welding conditions, but in the SO-4 specimen, the friction stir welding defect like tunnel shape was found in stir zone.

THE EVALUATION OF MICROSTRUCTURE AND MECHANICAL PROPERTIES OF FRICTION STIR WELDEDAL-MG-SI ALLOY

  • Lee, Won-Bae;Yeon, Yun-Mo;Jung, Seung-Boo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.499-504
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    • 2002
  • The microstructural change associated with the hardness profile in friction stir welded, age-hardenable 6005 Al alloy had been evaluated. Frictional heat and plastic flow during friction stir welding created the fine recrystallized grain (Stir Zone, SZ), the elongated and recovered grain (Thermo-Mechanical Affected Zone, TMAZ) in the weld zone. Heat affected zone (HAZ), which could be only identified by hardness test because there is no difference in the grain structure compared with that of the base metal, was formed beside the weld zone. A softened region had been formed near the weld zone during friction stir welding process. The softened region was characterized by the dissolution and coarsening of the strengthening precipitate during the friction stir welding. The sound joints of 6005 Al alloys were successfully formed under a wide range of the friction stir welding conditions.

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A Comparison of Antioxidant Activity from Schisandra chinensis Water Extracts depending on Stir-frying and Stir-frying with Liquids Process (청초와 주정 전처리에 따른 오미자 물 추출물의 항산화 활성 비교)

  • Nam, Hyeon-Hwa;Kim, Hong-Jun;Choi, Nag-Jin;Roh, Seong-Soo;Choo, Byung-Kil
    • Korean Journal of Organic Agriculture
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    • v.23 no.4
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    • pp.987-997
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    • 2015
  • Schisandra chinensis (Sc), a species of the family Schisandraceae used fruits as medicinal herbs. In the study, we performed to determine a comparison of antioxidant activity from Sc water extracts depending on stir-frying and stir-frying with liquids by 30% ethanol pretreatments. The contents of polyphenol and flavonoid, DPPH radical scavenging, ABTS radical scavenging and reducing power activity were measured to evaluate the antioxidant activity. Total polyphenol and flavonoid contents of Sc extracts were increased in stir-frying and 30% ethanol stir-frying pretreatments compared to a control. In particular, contents of stir-frying pretreatments Sc were highest increased at $220^{\circ}C$ treatments. The DPPH radical scavenging activity were highest increased in stir-frying pretreatments at $220^{\circ}C$. And result that measurement of the ABTS radical scavenging, it showed higher activity in 30% ethanol stir-frying pretreatments at $180^{\circ}C$ and $220^{\circ}C$. But Sc in the $140^{\circ}C$ showed higher activity in stir-frying pretreatments. In the reducing power activity, stir-frying pretreatments increased higher than 30% ethanol stir-frying pretreatments at $220^{\circ}C$. As in results, antioxidant activity of Sc water extracts in stir-frying and stir-frying with liquids process increased higher than a control, and it was most effectively in stir-frying pretreatments at $220^{\circ}C$.

Development of Microstructure and Mechanical Properties of Friction Stir Lap Jointed Invar 42/SS 400 (겹치기 마찰교반접합된 Invar 42/SS 400 합금의 미세조직과 기계적 특성 발달)

  • Song, K.H.;Nakata, Kazuhiro
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.34-39
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    • 2012
  • This study was conducted to investigate the microstructure and mechanical properties of friction stir lap joints. Invar 42 and SS 400 were selected as the experimental materials, and friction stir welding was carried out at a tool rotation speed of 200 rpm and welding speed of 100 mm/min. The application of friction stir welding to Invar 42 effectively reduced the grain size in the stir zone; the average grain size of Invar 42 was reduced from $11.5{\mu}m$ in the base material to $6.4{\mu}m$ in the stir zone, which resulted in an improvement in the mechanical properties of the stir zone. The joint interface between Invar 42 and SS 400 showed a relatively sound weld without voids and cracks, and the intermetallic compounds with $L1_2$ type in lap jointed interface were partially formed with size of 100 nm. Moreover, the hook in the advancing side of Invar 42 was formed from SS 400, which contributed to maintenance of the tensile strength. The evolution of microstructures and mechanical properties of friction stir lap jointed Invar 42 and SS 400 are also discussed herein.

Investigation on friction stir welding and friction stir processing for 5456-H116 (5456-H116 합금에 대한 마찰교반 용접과 마찰교반 프로세싱에 관한 연구)

  • Kim, Seong-Jong;Park, Jae-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.242-243
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    • 2009
  • Friction stir welding and friction stir processing is a new solid state processing technique for ioining and micro..structural modification in metallic materials. It has been applied not only joining for light metals but also modification of the microstructure to enhance mechanical properties. In thin study, we investigated the mechanical properties for applied friction stir welding and processing under various parameters such as probe diameter, probe type, traveling speed and rotating speed for 5456-H116 AI allov. As a result of experiments, optimum condition of friction stir welding is traveling speed of 15mm/min, rotating speed of 500RPM at 6mm diameter probe. Moreover, in the case of friction stir processing, the optimum condition is traveling speed of 15mm/min, rotating speed of 250RPM at full screw probe. As above mentioned, the mechanical characteristics enhanced with the decreasing of traveling speed and the increasing of friction areas because of plastic flow due to high friction heat. These result can be used as reference data for ship repairment.

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Electric Resistance Heated Friction Stir Spot Welding of Overlapped Al5052 Alloy Sheets (중첩된 알루미늄 5052 합금판재의 전기저항가열 마찰교반점용접에 관한 연구)

  • Kim, T.H.;Jang, M.S.;Jin, I.T.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.256-263
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    • 2015
  • Electric resistance spot welding has been used to join overlapped steel sheets in automotive bodies. Recently to reduce weight in automotive vehicles, non-ferrous metals are being used or considered in car bodies for hoods, trunk lids, doors parts, etc. Various welding processes such as laser welding, self-piercing rivet, friction stir welding are being used. In the current study, a new electric resistance heated friction stir spot welding is suggested for the spot welding of non-ferrous metals. The welding method can be characterized by three uses of heat -- electric resistance heating, friction stir heating and conduction heating of steel electrodes -- for the fusion joining at the interfacial zone between the two sheets. The welding process has variables such as welding current, diameter of the steel electrodes, revolutions per minute (rpm) of the friction stir pin, and the insert depth of the stir pin. In order to obtain the optimal welding variables, which provide the best welding strength, many experiments were conducted. From the experiments, it was found that the welding strength could be reached to the required production value by using an electrode diameter of 10mm, a current of 7.6kA, a stirring speed of 400rpm, and an insert depth of 0.8mm for the electric resistance heated friction stir spot welding of 5052 aluminum 1.5mm sheets.

Evaluation of Microstructure and Mechanical Properties of Friction Stir Lap Jointed Inconel 600/SS 400 (겹치기 마찰교반접합된 Inconel 600/SS 400 합금의 미세조직과 기계적 특성 평가)

  • Song, Kuk-Hyun;Nakata, Kazuhiro
    • Korean Journal of Materials Research
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    • v.22 no.3
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    • pp.123-129
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    • 2012
  • The microstructures and mechanical properties of friction stir welded lap joints of Inconel 600 and SS 400 were evaluated; friction stir welding was carried out at a tool rotation speed of 200 rpm and welding speed of 100 mm/min. Electron back-scattering diffraction and transmission electron microscopy were introduced to analyze the grain boundary characteristics and the precipitates, respectively. Application of friction stir welding was notably effective at reducing the grain size of the stir zone. As a result, the reduced average grain size of Inconel 600 ranged from $20{\mu}m$ in the base material to $8.5{\mu}m$ in the stir zone. The joint interface between Inconel 600 and SS 400 showed a sound weld without voids and cracks, and MC carbides with a size of around 50 nm were partially formed at the Inconel 600 area of lap joint interface. However, the intermetallic compounds that lead to mechanical property degradation of the welds were not formed at the joint interface. Also, a hook, along the Inconel 600 alloy from SS 400, was formed at the advancing side, which directly brought about an increase in the peel strength. In this study, we systematically discussed the evolution of microstructures and mechanical properties of the friction stir lap joint between Inconel 600 and SS 400.

Microstructures and Mechanical Properties of Friction Stir Welded High Strength Steels far Shipbuilding (선급용 고장력강 FSW접합부의 미세조직 및 기계적 성질)

  • 장웅성;최기용
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.67-73
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    • 2002
  • In an attempt to evaluate the feasibility of friction stir welding(FSW) for joining carbon steels, microstructures and mechanical properties of friction stir welded carbon steels with different grain structures were investigated. In comparison of O-type stir zone(SZ) appeared in various aluminium alloys, configuration of SZ in friction stir welded carbon steels displayed U-type. Plastically deformed pearlite band structure was identified to surround the SZ, indicating the existence of so-called thermo-mechanically affected zone(TMAZ). However, the TMAZ of carbon steels was much narrower than that of Al alloys. The microstructures of both stir zone and TMAZ revealed bainite matrix in a conventional carbon steel for shipbuilding, while, in the same region, ferrite matrix microstructures were formed in a low carbon fine grained steel. The conventional carbon steel showed superior stirring workability to that of the fine grained carbon steel. The yield and tensile strength of the friction stir welded joints were comparable to those of the base metals, and the elongation in welded joints demonstrated excellent ductility. Absorbed energy in SZ of the fine grained carbon steel was ten times higher than that obtained from conventional submerged arc weld metal of the same steel. Based on these results, the application FSW to carbon steels was found to be feasible.

Mechanical Properties of Friction Stir Welded Ni-Base Superalloy (마찰교반접합된 니켈기 초합금의 기계적 특성)

  • Song, Kuk-Hyun;Nakata, Kazuhiro
    • Korean Journal of Materials Research
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    • v.21 no.7
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    • pp.410-414
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    • 2011
  • This study was carried out to evaluate the microstructures and mechanical properties of a friction stir welded Ni based alloy. Inconel 600 (single phase type) alloy was selected as an experimental material. For this material, friction stir welding (FSW) was performed at a constant tool rotation speed of 400 rpm and a welding speed of 150~200 mm/min by a FSW machine, and argon shielding gas was utilized to prevent surface oxidation of the weld material. At all conditions, sound friction stir welds without any weld defects were obtained. The electron back-scattered diffraction (EBSD) method was used to analyze the grain boundary character distributions (GBCDs) of the welds. As a result, dynamic recrystallization was observed at all conditions. In addition, grain refinement was achieved in the stir zone, gradually accelerating from 19 ${\mu}m$ in average grain size of the base material to 5.5 ${\mu}m$ (150 mm/min) and 4.1 ${\mu}m$ (200 mm/min) in the stir zone with increasing welding speed. Grain refinement also led to enhancement of the mechanical properties: the 200 mm/min friction stir welded zone showed 25% higher microhardness and 15% higher tensile strength relative to the base material.

Comparative Study on Usefulness of SPAIR and STIR Fast SE T2-weighted 3T Magnetic Resonance Imaging (3T 고속스핀에코 T2강조영상에서 지방소거 반전회복기법의 유용성 연구 - SPAIR와 STIR와의 비교 -)

  • Lee, Hoo-Min;Yoon, Joon;Yeo, Young-Bok
    • Journal of radiological science and technology
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    • v.33 no.1
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    • pp.45-50
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    • 2010
  • In this study, we compared the clinical usefulness of SPAIR (Spectral Adiabatic Inversion Recovery) and STIR (Short TI Inversion Recovery) to evaluate the fat tissues precisely. The images of brain axial (n = 20), lumber spine sagittal (n = 20), hip joint coronal (n = 17) and knee joint (n = 25) were obtained by turbo spin echo T2 weighted method on 3T magnetic resonance image. The signal intensity (SI) values were measured using region of interest in fat, muscle tissue, and background noise. The inhomogeneity values were measured using the standard deviation (SD) value divided by the mean values. SD signifies the amount of error which is similar to the imaging heterogeneity. In brain axial images, the SPAIR showed more superior SI and inhomogeneity results than the STIR. In spine, hip and knee images, STIR showed more excellent SI results, but poor inhomogeneity than the SPAIR.