• Title/Summary/Keyword: STEP-Manufacturing

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Distribution of CAE System Based on Network and STEP Data Standard (네트워크와 STEP 데이터 표준을 이용한 CAE 시스템의 분산화)

  • Kim, Y.;Kwon, K.;Cho, S.W.;Choi, Y.
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.1
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    • pp.71-78
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    • 2000
  • The growths of the World Wide Web and the advances in high-speed network access have greatly changed existing CAD/CAE environment. The m has enabled us to share various distributed product data and to collaborate on a design work. An international standard for the product model data, STEP, and a standard fur the distributed object technology, CORBA, are becoming very important components in the advanced design and manufacturing environment. These two technologies provide background for the sharing of product data and the integration of applications on the network. This study describes a prototype CAD/CAE environment that is integrated on the network by STEP and CORBA. Several application servers servers and client software were developed to verify the proposed concept.

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Manufacturing of Micromolds for Plastic Molding Technologies via Synchrotron LIGA Process (방사광 LIGA 공정을 이용한 플라스틱 성형용 마이크로 금형 제작)

  • Lee, Bong-Kee;Kim, Jong-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.1-7
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    • 2015
  • In the present study, copper micromolds with a microhole array were precisely manufactured by a synchrotron LIGA process. Like in the traditional LIGA process, a deep X-ray lithography based on a synchrotron radiation was employed as the first manufacturing step. Due to the excellent optical performance of the synchrotron X-ray used, cylindrical micropillar arrays with high aspect ratio could be efficiently obtained. The fabricated microfeatures were then used as a master of the subsequent copper electroforming process, thereby resulting in copper micromolds with a microhole array. Thermoplastic hot embossing experiments with the copper micromolds were carried out for imprinting cylindrical microfeatures onto a polystyrene sheet. Through the hot embossing, the effect of embossing temperature and usefulness of the present manufacturing method could be verified.

Rapid Manufacturing of 3D Micro-products using UV Laser Ablation and Phase-change Filling

  • Shin Bo-Sung;Kim Jae-Gu;Chang Won-Suk;Whang Kyung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.56-59
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    • 2006
  • UV laser micromachining is generally used to create microstructures for micro-products through a sequence of lithography-based photo-patterning steps. However, the micromachining process is not suitable for rapid realization of complex 3D micro-products because it depends on worker experience. In addition, the cost and time required to make many masks are excessive. In this paper, a more effective and rapid micro-manufacturing process, which was developed based on laser micromachining, is proposed for fabricating micro-products directly using UV laser ablation and phase-change filling. The filling process is useful for holding the micro-products during the ablation step. The proposed rapid micro-manufacturing process was demonstrated experimentally by fabricating 3D micro-products from functional UV-sensitive polymers using 3D CAD data.

A Study on the OKITPN (Object & Knowledge- based Interval Timed Petri-Net) for AMS (Agile Manufacturing System) Modeling (민첩생산시스템 모델링을 위한 OKITPN의 이론적 고찰)

  • 양광모;박재현;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2003.05a
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    • pp.299-304
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    • 2003
  • Manufacturing companies must possess a new type of production system with characteristics of reconfigurability, reusability and scalability (Dove 1995), i.e. an agile manufacturing system. Such system will allow flexibility not only in producing a variety of part, but also in changing the system itself, which is a difference form flexible manufacturing systems. A fundamental early step in the reconfiguring process for agile manufacturing system is to develop a model that adequately describes the proposed systems, in order to be able to study and evaluate the impact of the reconfiguring decision on the system performance, before its construction. Therefore, in this paper, an Object & Knowledge-based Interval Timed Petri-Net (OKITPN) approach is proposed.

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Improvement of Reproducibility in Selective Electrodeposition Using Laser Masking and DC Voltage (레이저 마스킹과 직류전원을 이용한 선택적 전해도금의 재현성 개선)

  • Shin, Hong Shik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.36-41
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    • 2016
  • A method is proposed for the improvement of deposition reproducibility in the selective electrodeposition process using laser masking and DC voltage. Selective electrodeposition using laser masking and DC voltage can achieve a deposited layer with micro patterns. However, selective electrodeposition using laser masking and DC voltage have a critical problem: the lack of reproducibility in selective deposition. The reproducibility of selective electrodeposition can be improved by a new process that consists of laser masking, two-step electro-deposition, laser scribing, and ultrasonic cleaning. The experiments in this study show that the reproducibility of selective deposition can be successfully improved by the combination of two-step electrodeposition and laser scribing.

A study on fabrication condition of the 2-step manufacturing method for PEMFC composite bipolar plates (PEMFC용 복합소재 분리판을 위한 2단계 제조공법의 제조 조건에 대한 연구)

  • Heo, Seong-Il;Oh, Kyeong-Seok;Yun, Jin-Cheol;Yang, Yoo-Chang;Han, Kyung-Seop
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.146-149
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    • 2007
  • The 2-step manufacturing method consisting of preforming and stamping processes was developed to manufacture composite bipolar plates for PEMFCs. The preform was composed of expanded graphite, graphite flake and phenol resin. Precuring conditions were optimized by checking the electrical conductivity, flexural strength and microstructure. Precuring temperature ($100^{\circ}C$) slightly above the melting point of phenol powders ($90^{\circ}C$) induced moderate curing, but also prevented excessive curing. Preforms utilizing the tangled structure of expanded graphite were easily fabricated at low pressure of 0.07-0.28MPa. The proper precuring time, 5min, was determined to fabricate the preform stably because insufficient and excessive precuring deteriorated the flexural strength of composite bipolar plates.

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A Study on the Analysis Method of the Basic Design Process of a FPSO Crane using ERD (ERD를 응용한 FPSO선 크레인의 기초 설계 과정의 분석에 관한 연구)

  • Lee, Won-Kyu;Park, Se-Myoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.108-117
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    • 2015
  • In this paper, as a previous step of software development, through an analysis step in the basic design process of the FPSO crane, ERD, which could help develop common understanding between its developer and the user, was introduced. From the flowchart of the design process, the overall work flow in its development was understood. Then, after the design process of the crane was divided into many entities, the attributes of each entity were defined and the relationships between the entities were established, followed by ERD creation through the use of IDEF1X notation. The results of the analysis can be readily understood even by users who lack of software knowledge, and then their change requirements can be immediately reflected in the developed system that requires modification.

A study on a machining cycle and optimal cutting conditions on multi-satations (금속 절삭가공 공정의 최적 절삭 조건 및 가공주기 결정 방안 연구)

  • 황홍석;황규완
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.104-107
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    • 1996
  • This paper focuses on a automation selection of optimal cutting conditions and cycle time for multi-spindle metal cutting machines based on machining parameters and tool change schemes which are the two most common terms used in the metal cutting. In this research we used two step generative approach, step 1 is mathematical modeling for the selection fo optimal cutting conditions and the other is GMDH-Type modeling to estimate the system performance evaluation. We developed computer programs for these models and the fitting manufacturing examples are applied to this model and it was shown that the proposed approach has a good potential and offers a valuable tools to analyse the metal cutting system.

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An Ergonomic Research on Injurious Factirs Causing Musculoskeletal Disorders at an Automotive Glass Manufacturing Company (자동차 유리제조사의 근골격계 질환 유해요인 조사)

  • Yang Seong-Hwan;Jo Mun-Seon;Park Beom
    • Proceedings of the Safety Management and Science Conference
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    • 2005.05a
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    • pp.251-257
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    • 2005
  • The purpose of this study is to execute the investigation of injurious factors causing muscle-skeletal diseases at an automotive glass manufacturing company and, on the basis of the results, to enhance productivity by the improvement of working environment. By using an survey and an ergonomic evaluation method, symptoms of muscle-skeletal diseases of workers and working postures at each process were analyzed, and quantitative evaluation of muscle-skeletal disease risk against each process was performed. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. Suggested improvement plan was applied to the workplace step by step and it is confirmed that improvement plan not only removes the injurious factors of muscle-skeletal diseases but also is effective to enhance productivity.

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Improvements on Injurious Factors of Work Related Musculoskeletal Disorders at a Fishcake Manufacturing Company by Ergonomic Approach (인간공학적 접근을 통한 어묵 제조업체의 작업관련성 근골격계 질환 유해요인 개선)

  • Yang Sung-Hwan;Cho Mn-Son;Kang Young-Sig
    • Journal of the Korea Safety Management & Science
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    • v.7 no.4
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    • pp.73-83
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    • 2005
  • The goal of this study is to propose the improved scheme that prevents the workers against musculoskeletal disorders at a fishcake manufacturing company, A questionnaire and an ergonomic assessment method were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an analysis of working postures and a quantitative assessment on various processes were performed to find out harmful factors of workplace. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. Suggested improvement plan was applied to the workplace step by step and it is confirmed that improvement plan can removes the injurious factors of musculoskeletal diseases effectively.