• Title/Summary/Keyword: SS400

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Butt Weldability for SS400 Using Laser-Arc Hybrid Welding (레이저-아크 하이브리드 용접을 이용한 SS400의 맞대기 용접 특성)

  • Kim, Jong Do;Myoung, Gi Hoon;Park, In Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.667-672
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    • 2016
  • This study presents results of an experimental investigation of the laser-arc, hybrid, butt welding process of SS400 structural steel. Welding parameters including laser power, welding current and speed were varied in order to obtain one-pass, full-penetration welds without defects. The conditions that resulted in optimal beads were identified. After welding, hardness measurements and microstructure observations were carried out in order to study weld properties. The mechanical properties of both the base material and welded specimen were compared based on the results of tensile strength measurements. The yield and tensile strengths were found to be similar.

The Structural Behavior of Semi-Rigid Connections with Reformed T-stub by Using of SS400 Steel (SS400 강재를 사용한 개량 T-stub 반강접합부의 역학적 거동)

  • Lee, Myung Jae;Yang, Myung Sook;Cho, Won Hyuk
    • Journal of Korean Society of Steel Construction
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    • v.11 no.2 s.39
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    • pp.241-241
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    • 1999
  • The analysis and design of steel frames are usually carried out under the assumption that the connections of beam-to-column are either fully rigid or ideally pinned. However the connections actually show semi-rigid behavior in many cases. The authors investigated the structural behavior of simi-rigid connection with reformed T-stub by using of SM490 steel. The objective of the study is to investigate the structural behavior of the beam-to-column semi-rigid connection with reformed T-stub, which is made of SS400 steel. The beam-to-column connections by using reformed T-stubs were tested under monotonic loading and cyclic loading condition. The possibility of application of semi-rigid connections with reformed T-stubs was ascertained from test results.

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Experimental Behaviors of Constraint Effect A2 depending on Opening Displacement Measurement near Crack Front for SS400. (실험적 변위측정위치에 따른 구속효과 A2의 거동)

  • Han, Min-Su;Jang, Seok-Ki
    • Korean Journal of Metals and Materials
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    • v.46 no.6
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    • pp.345-350
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    • 2008
  • The magnitude of constraint effect $A_2$ value was experimentally estimated by using crack tip opening displacement(CTOD) between elastic and plastic regions near crack tip front for CT specimen with $25.4t{\ss}{\AE}$ SS400 steel. The constraint effect, $A_2$ was dependent on specimen configuration and on the measured positions of CTOD near crack front. $A_2$ should be estimated using the opening displacement calculated within crack front plastic region. If not, it's not reliable to evaluate of constraint effect at crack growth initiation in this paper.

Analysis of Degradation Behavior of Structural Steels Depending on Environment (환경에 따른 구조용 강의 열화거동 분석)

  • Lee Chang-Soon;Park In-Gyu;Kim Yong-Ki;Chang Se-Ky
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.171-176
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    • 2004
  • Electro chemical corrosion tests were conducted on two structural steels, SS400 and SM490A, in various solutions with different pH values, All materials showed typical active corrosion behaviors in the solutions, and corrosion potential and current density were measured from the slopes obtained from the Tafel curves using linear polarization method. Corrosion potential increased in the acidic region and then decreased depending on the pH values of the solutions. All materials showed the fast corrosion rate in artificial acid rain(pH=4.7), but the slower corrosion rate was observed in NaOH solution(pH=12.0) for SS400 and in distilled water(pH=7.0) for SM490A, respectively, which is thought to come from the difference in chemical composition of two alloys. Generally homogeneous corrosion occurred in acid rain condition, and almost no corrosion was observed in distilled water in both alloys. NaOH solution produced more corrosion than distilled water, and more corrosion had progressed in SS400 than in SM490A in $3.5\%$ NaCl solution.

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A Study on the Fatigue Strength Improvement of Welded Parts of SS400 Using the Shot Peening and PWHT Technique for Subway Cars (쇼트피닝과 후열처리에 의한 전동차용 SS400 용접부 피로강도 개선연구)

  • Kim, Jin-Hern;Kim, Hyun-Gyu;Goo, Byeong-Choon;Cheong, Seong-Kyun
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.65-70
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    • 2007
  • Welding is the most commonly used method to produce bogie and carbody of Electrical Multiple Units(EMU), because it increases the strength and lowers the weight of EMU. Since bogies are constantly exposed to repeated reacting load during acceleration and deceleration, it is also true that crack normally occurs at welding parts. In this study, we have investigated the fatigue strength of SS400 on welded parts in order to find efficiency of treatment after welding by shot peening and Post-Weld heat treatment(PWHT) with butt welded specimens. The results of fatigue test indicate that the measurement of base material specimen is 236MPa, welded specimen is 132MPa and the specimen of PWHT is 107MPa approximately. We concluded that the measurement of welded specimen and PWHT is approximately 44 and 54 percents lower than the base material specimen, respectively. Another finding is that the peened specimen is approximately 23 and 61 percents higher than the base material specimen in terms of the fatigue in strength of specimens.

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Evaluation of Characteristic for SS400 and STS304 steel by Weld Thermal Cycle Simulation - 1st Report : on the Mechanical Properties and Microstructure (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제1보 : 기계적 특성 및 조직)

  • Ahn, Seok-Hwan;Jeong, Jeong-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.19 no.6 s.67
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    • pp.64-71
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    • 2005
  • The welding methods have been applied to the most structural products used in the automobile, ship construction, and construction. The structure steel must have sufficient strength of structure; However, the mechanical properties of the welded part changes when it is welded. Therefore, the stability or life of the structure may be affected by the changed mechanical properties. The mechanical properties of the welded part must be examined in order to ensure the safety of structure. In this research, the SS400 steel and the STS304 steel were used to estimate the mechanical properties of the HAZ by weld thermal cycle simulation. In this study, the materials were used to examine the weld thermal cycle simulation characteristic, under two conditions: the drawing with diameter of $\Phi$10 and the residual stress removal treatment. To examine the mechanical properties by the weld thermal cycle simulation, the tensile test was carried out in room temperature. The crosshead speed was lmm/min.

Evaluation of Characteristic for SS400 and STS304 Steel by Weld Thermal Cycle Simulation - 3rd Report: Residual Stress and Ultrasonic Parameter (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제3보: 잔류응력과 초음파 파라미터)

  • Ahn, Seok-Hwan;Choi, Moon-Oh;Jeong, Jeong-Hwan;Kim, Sung-Kwang;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.27-34
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    • 2008
  • The temperature distribution in the weldment is not uniform because a weldment is locally heated. Thermal plastic deformation results from the local expansion and shrinkage by the heating and cooling of metal. Therefore, residual stresses and distortion occur in the weldment. In this study, we had conducted on the weld thermal cycle simulation that is supposed as the HAZ on SS400 steel and STS304 steel. The residual stresses that were obtained from the drawing and the weld thermal cycle simulation were estimated by X-ray diffraction. We also carried out ultrasonic test for the weld thermal cycle simulated specimens, and then conducted on nondestructive evaluation by the ultrasonic parameters obtained ultrasonic test. From the results, residual stresses of weld thermal cycle simulated specimens after the residual stress removal heat treatment are lower than that of the drawing.

A study on application of high strength steel SM570 in bridge piers with stiffened box section under cyclic loading

  • Kang, Lan;Suzuki, Motoya;Ge, Hanbin
    • Steel and Composite Structures
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    • v.26 no.5
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    • pp.583-594
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    • 2018
  • Although a lot of experimental and analytical investigations have been carried out for steel bridge piers made of SS400 and SM490, the formulas available for SS400 and SM490 are not suitable for evaluating ultimate load and deformation capacities of steel bridge piers made of high strength steel (HSS) SM570. The effect of various parameters is investigated in this paper, including plate width-to-thickness ratio, column slenderness ratio and axial compression force ratio, on the ultimate load and deformation capacities of steel bridge box piers made of SM570 steel subjected to cyclic loading. The elasto-plastic behavior of the steel bridge piers under cyclic loads is simulated through plastic large deformation finite element analysis, in which a modified two-surface model (M2SM) including cyclic hardening is employed to trace the material nonlinearity. An extensive parametric study is conducted to study the influences of structural parameters on the ultimate load and deformation capacities. Based on these analytical investigations, new formulas for predicting ultimate load and deformation capacities of steel bridge piers made of SM570 are proposed. This study extends the ultimate load and deformation capacities evaluation of steel bridge piers from SS400, SM490 steels to SM570 steel, and provides some useful suggestions.

Fundamental Study on Ni-Base Self-Fluxing Alloy Coating by Thermal Spraying(I) - Effect of Splat Behavior of Sprayed Particles on Mechanical Properties of Coating Layer - (Ni-기 자융성합금의 코팅에 관한 기초적 연구(I) - 용사입자의 편평거동이 코팅층의 기계적 특성에 미치는 영향 -)

  • Kim, Y.S.;Kim, H.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.1 no.1
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    • pp.70-79
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    • 1997
  • Ni-base self-fluxing alloy powder particles were flame sprayed onto the SS400 mild steel substrate surface. The effects of both substrate temperature and spraying distance on the splat behavior of sprayed particles were examined. The results obtained are summarized as follows: 1) In the splat behavior of Ni-base self-fulxing alloy particles sprayed onto the SS400 mild steel substrate, splashing was observed under the room temperature condition. On the contrary, it showed circular plate pattern in the substrate temperature range over 373K. 2) It was cleared that there was close relationship between mechanical properties of coating layer and splat behavior of sprayed particles. 3) From the experimental results, optimum spraying conditions showed excellent mechanical properties in the case of Ni-base self fluxing alloy sprayed onto the SS400 mild substrate were 473K of substrate temperature and 250mm of spraying distance.

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Electrochemical Characteristics of Arc Zn Thermal Spray Coating Layer in Sea Water (해수 내 아크 아연 용사코팅 층의 전기화학적 특성)

  • Park, Il-Cho;Seo, Gwang-Cheol;Lee, Gyeong-Woo;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.48 no.6
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    • pp.343-348
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    • 2015
  • In this paper, arc Zn thermal spray coating was carried out on the SS400 steel, and then various electrochemical characteristics and surface damage behavior of Zn thermal spray coating layer were analyzed. As the results, the potential of Zn thermal spray coating layer presented driving voltage above 300 mV compare to that of SS400 steel. The passivity characteristic in anodic polarization curve was not presented. It was adequate to as sacrificial anode material. In the surface damage after galvanostatic experiments, uniform corrosion tendency of Zn thermal spray coating layer was clearly observed with acceleration of the dissolution reaction. In conclusion, Zn thermal spray coating could be determined to represent the corrosion protection effect by stable sacrificial anodic cathodic protection method in seawater because it had sufficient driving voltage and uniform corrosion damage tendency for the SS400 steel.