• Title/Summary/Keyword: SI 산업

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플라즈마를 이용한 SiC 합성원리 및 특성분석

  • Yu, In-Geun;Yu, Seok-Jae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.169.1-169.1
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    • 2013
  • 산업 및 기술의 발전에 의해 많은 신소재들이 개발되고 있다. 그 중에서 SiC는 고온재료, LED, 반도체 등의 우주선 표면재료, 핵융합로 구조재료, 고온 씰, 히터 등 여러 산업분야에서 관심을 가지면서 다양한 가스를 이용한 합성법이 개발되어 있다. 최근에는 분말의 형태 및 크기를 용도에 맞게 개발해서 사용하고 있는 상황이다. 그런데 각 합성법에 따른 합성원리에 대해서는 여러 가지 주장이 있다. 그 중에서 몇 가지 합성법에 대해서 고찰하고 합성의 원리를 추론한다. 그리고 그 중의 한 가지인 CH3SiCl3 가스를 이용한 SiC 나노분말 합성과 SiC의 결정성장 과정에서 나타나는 whisker의 형성을 확인했다. 정교한 SiC 분말합성은 일반적으로 sol-gel, 플라즈마(DC, AC 및 ICP 등) 등을 이용한 방법이 개발되어 있다. 이와 같이 정교한 SiC 나노분말 등은 실리콘 유기 화합물 중합체(trichloromethylsilane, polycarbosilane 등)의 열분해를 통해 합성 할 수 있으며, 열분해 는 약 1,000{\sim}1,500^{\circ}C의 온도 영역에서 일어난다. 이 과정에서 고분자의 열분해 및 재결합 이 동반되고 부산물로서 HCl, CH4 등의 유해가스를 같이 생성한다. 합성된 SiC 나노분말은 전형적인 ${\beta}-SiC$로 XRD의 관찰결과 (111), (220), (311)의 방향성을 갖는 것을 확인했으며 평균입자의 크기는 약 30 nm 정도다.

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Initiation and Growth Behavior of Small Surface Fatigue Crack in SiC Reinforced Aluminum Composite (SiC 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 진전 거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae
    • Composites Research
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    • v.22 no.3
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    • pp.74-81
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    • 2009
  • Reversed plane bending fatigue tests were conducted on SiC particle reinforced and SiC whisker reinforced aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and the causes of fracture and fracture mechanism were investigated by SEM. The relationship between da/dn and $K_{max}$ show that da/dn increases in high stress level while decrease and again increases with increasing of $K_{max}$ in low stress level for two materials.

광양만의 유기물 증가 환경에서 주요오염원과 오염원의 영향권

  • Lee, Yeong-Sik;Gang, Chang-Geun;Choe, Yong-Gyu;Lee, Sang-Yong
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2006.05a
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    • pp.269-272
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    • 2006
  • 유기물 증가에 미치는 환경인자를 중심으로 그 수평분포 특성, 원인, 주요오염원의 영향권에 대하여 검토하기 위해 표층 해수와 표층 퇴적물을 조사하였으며, 그 결과를 요약하면 다음과 같다. 유기물변동에 영향을 미치는 인자에 대한 주요 오염원은 크게 섬진강과 동천 등의 담수, 광양시 생활하수, 여수산업단지로 크게 나누어볼 수 있었다. 해수와 퇴적물의 환경인자에 대한 수평분포 특성과 해수의 흐름 등을 고려하여 이들 주요 오염원의 영향권을 구분한 결과, (I) 섬진강 담수의 영향을 많이 받는 해역, (II) 광양시와 동천의 영향이 큰 해역, (III) 여수 산업단지의 영향을 많이 받는 해역으로 나누어졌다. 그리고, 오염원의 영향권별 수질환경인자의 특성으로는 섬진강 담수의 영향을 많이 받는 해역은 낮은 염분, 높은 농도의 $NO_3$-N과 $SiO_2$-Si, 담수와 생활하수의 영향이 큰 해역은 낮은 염분, 높은 농도의 $NO_3$-N, $NH_4$-N, $SiO_2$-Si, 여수 산업단지의 영향을 많이 받는 해역은 표층해수의 경우 높은 수온, 높은 농도의 $NH_4$-N과 $PO_4$-P, 퇴적물의 경우 높은 농도의 $NH_4$-N, $PO_4$-P, $SiO_2$-Si로 특징지울 수 있을 것으로 보인다.

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Smelting and Refining of Silicon (실리콘의 제련과 정제)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.31 no.1
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    • pp.3-11
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    • 2022
  • Silicon is the most abundant metal element in the Earth's crust. Metallurgical-grade silicon (MG-Si) is an important metal that has wide industrial applications, such as a deoxidizer in the steelmaking industry, alloying elements in the aluminum industry, the preparation of organosilanes, and the production of electronic-grade silicon, which is used in the electronics industry as well as solar cells. MG-Si is produced industrially by the reduction smelting of silicon dioxide with carbon in the form of coal, coke, or wood chips in electric arc furnaces. MG-Si is purified by chemical treatments, such as the Siemens process. Most single-crystal silicon is produced using the Czochralski method. These smelting and refining methods will be helpful for the development of new recycling processes using secondary silicon resources.

Improving Flow Property of AlSi10Mg Powder for Additive Manufacturing via Surface Treatment using Methyltrichlorosilane (Methyltrichlorosilane 표면 처리를 통한 적층 제조용 AlSi10Mg 분말의 유동 특성 향상 공정 연구)

  • Park, Sang Cheol;Kim, In Yeong;Kim, Young Il;Kim, Dae-Kyeom;Lee, Kee-Ahn;Oh, Soong Ju;Lee, Bin
    • Journal of Powder Materials
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    • v.29 no.5
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    • pp.363-369
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    • 2022
  • AlSi10Mg alloys are being actively studied through additive manufacturing for application in the automobile and aerospace industries because of their excellent mechanical properties. To obtain a consistently high quality product through additive manufacturing, studying the flowability and spreadability of the metal powder is necessary. AlSi10Mg powder easily forms an oxide film on the powder surface and has hydrophilic properties, making it vulnerable to moisture. Therefore, in this study, AlSi10Mg powder was hydrophobically modified through silane surface treatment to improve the flowability and spreadability by reducing the effects of moisture. The improved flowability according to the number of silane surface treatments was confirmed using a Carney flowmeter. In addition, to confirm the effects of improved spreadability, the powder prior to surface treatment and that subjected to surface treatment four times were measured and compared using s self-designed recoating tester. The results of this study confirmed the improved flowability and spreadability based on the modified metal powder from hydrophilic to hydrophobic for obtaining a high-quality additive manufacturing product.

The Effects of Deposition Variables on the CVD of SiC (증착변수가 SiC 화학증착에 미치는 영향)

  • So, Myoung-Gi;Nam, In-Tak
    • Journal of Industrial Technology
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    • v.4
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    • pp.37-41
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    • 1984
  • Deposits of SiC has been formed by a chemical vapor deposition technique involving the application of gaseous mixture of $CH_3SiCl_3$ (MTS) and $H_2$ onto graphite substrate. These are non-fluid bed deposits prepared in an induction-heated reactor. From the experimental results, the deposition reaction of SiC is controlled by surface reaction mechanism at the temperature range between $1,100^{\circ}C$ and $1,400^{\circ}C$. The morphology of the SiC deposits changes from amorphous type to coarse, faceted structure as temperature increase.

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Changes of Chemical Concentrations during Pulsed Plasma Process of Silane (실란 펄스 플라즈마 공정에서의 화학농도 변화)

  • Kim, Dong-Joo;Kim, Kyo-Seon
    • Journal of Industrial Technology
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    • v.25 no.A
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    • pp.141-149
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    • 2005
  • We investigated numerically the evolutions of several chemical species which are important for film growth and particle generation in the pulsed $SiH_4$ plasmas. During the plasma-on, the $SiH_x$ concentration increases with time mainly by the generation reaction from $SiH_4$, but, during the plasma-off, decreases because of the hydrogen adsorption reaction. During the plasma-on, the concentrations of negative ions increase with time by the polymerization reactions of negative ions and those become almost zero in the sheath regions because of the electrostatic repulsion. During the plasma-off, the concentrations of negative ions decrease with time by the neutralization reactions with positive ions and some negative ions can diffuse toward the sheath regions because there is no electric field inside the reactor. The polymerized negative ions of higher mass can be reduced successfully by using the pulsed plasma process.

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Fabrication and High-temerature Mechanical Property of Liquid-Phase-Sintered SiC (액상소결 탄화규소 세라믹스의 제조 및 고온기계적 특성)

  • Lee, Moonhee;Kim, Sungwon;Lee, Jongho;Hwang, SeungKuk;Gwak, Jaehwan;Lee, Jinkyung;Lee, Sangpill
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.669-674
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    • 2020
  • Liquid-phase-sintered (LPS) SiC materials were briefly examined with their microstructure and mechanical property. Especially, effect of high-temperature exposure on the tendency of fracture toughness of LPS-SiC were introduced. The LPS-SiC was fabricated in hot-press by sintering powder mixture of sub-micron SiC and sintering additives of Al2O3-Y2O3. LPS-SiC represented dense morphology and SiC grain-growth with some amount of micro-pores and clustered additives as pore-filling. The strength of LPS-SiC might affected by distribution of micro-pores. LPS-SiC tended to decrease fracture toughness depending on increasing exposure temperature and time.

Effect of Supersaturation on Morphology of Silicon Carbide Deposits (SiC 증착물의 형상에 미치는 과포화도의 영향)

  • So, Myoung-Gi
    • Journal of Industrial Technology
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    • v.6
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    • pp.13-17
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    • 1986
  • The effect of supersaturation on morphology of silicon carbide by chemical vapor deposition using $CH_3SiCl_3-H_2$ gas mixture system was investigated. The experimental results show that the final structure of silicon carbide deposits is coarser as total pressure increases or ${\alpha}$-ratio decreases. It is believed because supersataration of Si-source decreases as total pressure increases or ${\alpha}$-ratio decreases.

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