• Title/Summary/Keyword: SG tube

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Vibration Characteristics of Steam Generator U-tubes with Defect (결함을 가진 증기발생기 U-튜브의 진동특성)

  • 조종철;정명조;김웅식;김효정;김태형
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.5
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    • pp.400-408
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    • 2003
  • This paper investigates the vibration characteristics of steam generator (SG) U-tubes with defect. The operating SG shell-side flow field conditions for determining the fluidelastic instability parameters such as added mass are obtained from three-dimensional SG flow calculation. Modal analyses are performed for the U-tubes either with axial or circumferential flaw with different sizes. Special emphases are on the effects of flaw orientation and size on the modal and instability characteristics of tubes, which are expressed in terms of the natural frequency, corresponding mode shape and stability ratio. Also, addressed is the effect of the internal pressure on the vibration characteristics of the tube.

Steam Generator Management Program (원전 증기발생기 관리프로그램)

  • Cho, Nam-Cheoul;Kim, Moo-Soo;Lee, Kwang-Woo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.610-616
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    • 2003
  • Recently, the common concern of nuclear power industry in the development of technology mitigating and preventing the aging of steam generator tubes prevails, because the trends of steam generator flaws at Uljin unit #1,2 and KSNP(Korea Standard Nuclear Power Plant) impose a burden on the operation of nuclear power plant. While the regulatory agency is demanding the establishment of the advanced general performance maintenance system, the steam generator management program adapting advanced technology is being developed which may comply with EPRI PWR SG Guidelines based on NEI 97-06 ‘ General Guidelines including all the maintenance aspects consist of the tube integrity assessment criteria, repair limit, allowable leakage level, water chemistry will be composed in order to obtain the approval of regulatory agency and be applied to Nuclear power plant early 2005. This presentation is to introduce maintenance state including SG tube degradation and main contents of advanced SG management program being developed, and futhermore update present and future plan, and estimate the alternation after the completion.

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Numerical prediction of transient hydraulic loads acting on PWR steam generator tubes and supports during blowdown following a feedwater line break

  • Jo, Jong Chull;Jeong, Jae Jun;Yun, Byong Jo;Kim, Jongkap
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.322-336
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    • 2021
  • This paper presents a numerical prediction of the transient hydraulic loads acting on the tubes and external supports of a pressurized water reactor (PWR) steam generator (SG) during blowdown following a sudden feedwater line break (FWLB). A simplified SG model was used to easily demonstrate the prediction. The blowdown discharge flow was treated as a flashing flow to realistically simulate the transient flow fields inside the SG and the connected broken feedwater pipe. The effects of the SG initial pressure or the broken feedwater pipe length on the intensities or magnitudes of transient hydraulic loads were investigated. Then predictions of the decompression pressure wave-induced impulsive pressure differential loads on SG tubes and the transient blowdown loads on SG external supports were demonstrated and the general aspects of transient responses of such transient hydraulic loads to the FWLB were discussed.

Development of New ECT Probe Separating the Permebility Variation Signal in the SG Tube (증기발생기 전열관의 투자율 변화신호 분리를 위한 신형 탐촉자 개발)

  • Park, Duck-Gun;Ryu, Kwon-Sang;Lee, Jeong-Kee;Son, De-Rac
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.1
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    • pp.9-15
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    • 2008
  • A new ECT probe to separate the ECT signal distortion due to PVC (permeability variation clusters) and ordinary defects created in SG tubes has been developed. The hystersis loops of PVC which are extracted from retired SG (steam generator) tubes of Kori-1 NNP were measured. The tensile tests were performed to identify the mechanism of PVC creation. The conditions detecting the PVC created in 56 tubes were investigated using computer simulation, and the signal processing circuits were inserted in the probe for the digital signal transmission. The new Probe can measure and separate the PVC signal which is created in the SG tubes, and also measures the defects in Ni-sleeving part of SG tubes. furthermore the new ECT probe can measure the defects as fast as bobbin probe, and enhance the testing speed as well as reliability of the defect detection of SG tubes.

Analysis of MRPC Probe Signal According to Defect Size Variation for S/G Tube in Nuclear Power Plant (원전SG세관의 결함크기에 따른 MRPC 프로브의 신호 해석)

  • Kim, Ji-Ho;Song, Ho-Jun;Lim, Keon-Gyu;Lee, Hyang-beom
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1008-1010
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    • 2005
  • In the examination of steam generator(SG) tube in nuclear power plant, eddy current testing probes play an important role in detecting the defects. Bobbin probe and MRPC probe is usually used for the inspection of SG tube. Bobbin probe is good at high speed inspection, but ability of detection of circumferential defect is very weak. On the contrary MRPC probe, which moves for inspection in the direction of axial and circumferential simultaneously, has very slow inspection speed, but it has excellent detection capability for small cracks, which is hardly detected by bobbin probe. In this paper, for the accurate analysis of experimental ECT signals, construction of MRPC probe signals database according to the variation of defect size is the main purpose. Using 3-D finite element method, ECT signals are analyzed, and signals analysis add according to frequency ingredient. The results, which are analysis and characteristics ion of electromagnetism simulation signals, is databased.

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Characteristics of Flow-induced Vibration for KSNP Steam Generator Tube at Concentrated Tube Plugging Zone (한국표준원전 증기발생기의 관막음 집중 영역 근방에서의 유체유발진동 특성해석)

  • 유기완;조봉호;박치용;박수기
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.6
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    • pp.452-459
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    • 2003
  • The characteristics of fluid-elastic instability and effects of turbulent excitations for the KSNP steam generator tubes were investigated numerically. The information for the thermal-hydraulic data of the steam generator has been obtained by using the ATHOS3-MOD1 code and the flow-induced vibration(FIV) analysis has been conducted by using the PIAT(program for Integrity assessment of SG tube) code. The KSNP steam generator has the concentrated plugging zone at the vicinity of the stay cylinder inside the SG. To investigate the cause of the concentrated tube plugging zone, the FIV analysis has been performed for various column and row number of the steam generator tubes. From the results of FIV analysis the stability ratio due to the fluid-elastic instability and vibrational amplitude due to the turbulent excitation in the concentrated plugged zone have a trend of larger values than those of the outer concentrated tube Plugging zone.

Steam generator performance improvements for integral small modular reactors

  • Ilyas, Muhammad;Aydogan, Fatih
    • Nuclear Engineering and Technology
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    • v.49 no.8
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    • pp.1669-1679
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    • 2017
  • Background: Steam generator (SG) is one of the significant components in the nuclear steam supply system. A variety of SGs have been designed and used in nuclear reactor systems. Every SG has advantages and disadvantages. A brief account of some of the existing SG designs is presented in this study. A high surface to volume ratio of a SG is required in small modular reactors to occupy the least space. In this paper, performance improvement for SGs of integral small modular reactor is proposed. Aims/Methods: For this purpose, cross-grooved microfins have been incorporated on the inner surface of the helical tube to enhance heat transfer. The primary objective of this work is to investigate thermal-hydraulic behavior of the proposed improvements through modeling in RELAP5-3D. Results and Conclusions: The results are compared with helical-coiled SGs being used in IRIS (International Reactor Innovative and Secure). The results show that the tube length reduces up to 11.56% keeping thermal and hydraulic conditions fixed. In the case of fixed size, the steam outlet temperature increases from 590.1 K to 597.0 K and the capability of power transfer from primary to secondary also increases. However, these advantages are associated with some extra pressure drop, which has to be compensated.

A practical power law creep modeling of alloy 690 SG tube materials

  • Lee, Bong-Sang;Kim, Jong-Min;Kwon, June-Yeop;Choi, Kwon-Jae;Kim, Min-Chul
    • Nuclear Engineering and Technology
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    • v.53 no.9
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    • pp.2953-2959
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    • 2021
  • A new practical modeling of the Norton's power law creep is proposed and implemented to analyze the high temperature behaviors of Alloy 690 SG tube material. In the model, both the stress exponent n and the rate constant B are simply treated as the temperature dependent parameters. Based on the two-step optimization procedure, the temperature function of the rate constant B(T) was determined for the data set of each B value after fixing the stress exponent n value by using the prior optimized function at each temperature. This procedure could significantly reduce the numerical errors when using the power law creep equations. Based on the better description of the steady-state creep rates, the experimental rupture times could also be well predicted by using the Monkman-Grant relationship. Furthermore, the difference in tensile strengths at high temperatures could be very well estimated by assuming the imaginary creep stress related to the given strain rate after correcting the temperature effects on the elastic modulus.

A Study on the Classification of Steam Generator Tube Defects Using an Improved Feature Extraction (개선된 특징 추출을 이용한 원전SG 세관 결함 패턴 분류에 관한 연구)

  • Jo, Nam-Hoon;Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.27-35
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    • 2009
  • In this paper, we study the classification of steam generator tube defects using an improved feature extraction. We consider 4 axisymmetric defect patterns of tube: I-In type, I-Out type, V-In type, and V-Out type. Through numerical analysis program based on finite element modeling, 400 ECT signals are generated by varying width and depth of each defect type. From those generated ECT signals, we propose new feature vectors that include an angle between the two points where the Maximum impedance and half the Maximum impedance, and angles between Maximum impedance point and 10%, 20%, 30%, 40% of Maximum impedance points. Also, multi-layer perceptron with one hidden layer is used to classify the defect patterns. Through the computer simulation study, it is shown that the proposed method achieves an improved defect classification performance in terms of Maximum Error and mean square Error.

Signal Analysis of Eddy Current Array Probe According to Size Variation of FBH Defects (배열 와전류 프로브의 FBH 결함 크기 변화에 따른 신호 해석)

  • Kim, Ji-Ho;Lim, Geon-Gyu;Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.137-144
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    • 2009
  • In this paper, the signal analysis of eddy current array probe was performed to analyze the electromagnetic characteristics with the variation of FBH(flat bottomed hole) defects size on steam generator tube in NPP(nuclear power plants) using the electromagnetic finite element method. To obtain the electromagnetic characteristic of probes, the governing equation was derived from Maxwell's equations, and the individual problem was analyzed by using the 3-dimensional finite element method. For the simulation FBH defects were used. The depth of FBH defects were 20%, 40%, 60%, 80% and 100% of steam generator(SG) tube thickness, and it was assumed that the defects were located on the tube outside. And the operation frequencies of 100 kHz, 300 kHz and 400 kHz were used. Material of specimen was Inconel 600 which is usually used for SG tubes in NPP. The signal difference could be observed according to the size variation of depth of FBH defects and operation frequencies. The results in this paper can be helpful when the ECT(eddy current testing) signals from EC array probe are evaluated and analyzed.