• Title/Summary/Keyword: SCR Catalyst

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Commercialization of SCR System for Removal of NOx from Marine Diesel Exhaust Gas (선박 디젤엔진용 NOx 배출저감을 위한 SCR 시스템 상용화)

  • Yang, Hee-Sung;Seong, Hee-Je;Ko, Joon-Ho;Lee, Sung-Young;Park, Kee-Yong;Park, Jong-Kuk;Song, Seok-Yong
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.23-24
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    • 2006
  • The International Maritime Organization announced that the regulation of nitrogen oxide put into force for vessels constructed after 2000 from May, 2005 as agenda is satisfied on May, 2004. A honeycomb-typed Pillared Inter-Layered Clay(PILC) catalyst was developed for do-NOx SCR system in 2004. This catalyst has been applied to 9H25/33 engine that is one of the main diesel engines in Engine Machinery Division of the Hyundai Heavy Industries CO., LTD. In addition, we have tried to develop better catalysts in the aspects of easy synthetic method and performance.

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A STUDY ON FLOW MIXING IMPROVEMENT OF SELECTIVE CATALYTIC REDUCTION USING GASEOUS REDUCTANT (기상 환원제를 사용하는 선택적 환원촉매에서 유동혼합 개선에 관한 연구)

  • Ko, S.C.;Lee, B.H.;Cho, S.H.;Lee, S.H.;Hong, S.T.;Lee, D.Y.
    • Journal of computational fluids engineering
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    • v.15 no.1
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    • pp.56-63
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    • 2010
  • Since emission regulations for vehicles have become more stringent, SCR technology has drawn a strong attention in order to reduce NOx emissions. Optimal design of a reductant injection nozzle and a multi-hole plate located between the cone and catalyst is critical in that the uniform distribution of reductant is necessary to maximize the NOx conversion efficiency and minimize the slip of reductant in SCR. In this work, an LPG fuel(C3H8 in vapor state) was used as a reductant for LPG vehicles. A Realizable k-$\varepsilon$ model is used for turbulence, and SCR body is defined as porous media with inertia and viscous resistances measured in this work. Effect of the number of nozzle holes on the flow mixing index was analyzed, which revealed that a four hole nozzle shows the best performance in terms of uniformity of flow. An installment of a multi-hole plate at the entrance of catalyst was evaluated with flow mixing index, uniformity of flow, and pressure drop. A multi-hole plate with gradual hole diameter change in three steps showed the best uniformity of flow within the conditions suggested in this work.

Numerical Analysis on Flow Uniformity According to Area Ratio and Diffuser Angle in an SCR Reactor of a 500 PS-Class Ship (500 PS급 선박 SCR 반응기에서 디퓨저 각도와 면적비에 따른 유동균일도 수치해석)

  • Seong, Hongseok;Park, Inseong;Jang, Hyun;Park, Changdae;Kim, Hyunkyu;Jung, Kyoungyul;Suh, Jeongse
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.394-399
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    • 2015
  • Because flow uniformity affects the life cycle and performance of the catalyst, it is an important design factor for selective catalytic reduction (SCR) systems. We examined how the diffuser angle and the area ratio of the inlet of the SCR reactor to the front of the catalyst affect flow uniformity. For the numerical analysis, we used STAR-CCM+, a common CFD software program. Analysis results showed that the larger the area ratio was, the less the flow uniformity was, and that the longer the diffuser length was, the greater the flow uniformity was. When the area ratio was greater than 1:5, the flow uniformity appeared very similar at the front of the catalyst. As a result, the spread time of the exhaust gas increased and the flow velocity decreased.

DeNOx by SCR (Selective Catalytic Reduction) Using LPG as a Reductant (LPG-SCR에 의한 질소산화물 제거)

  • Kim, Moon-Chan
    • Applied Chemistry for Engineering
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    • v.23 no.6
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    • pp.588-593
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    • 2012
  • In this study, selective catalytic reduction (SCR) reaction was performed using liqufied petroleum gas (LPG) as a reductant for removing NOx. The catalysts were manufactured with different amounts of Cu and Fe supported on HZSM-5 in order to remove NOx. The NOx conversion ratio was studied with changing the temperature and the catalyst amount. The catalysts were manufactured by calcination with flowing the ambient air at $500^{\circ}C$ for three hours. Cupper of 1~4 wt% and iron of 0.5~2 wt% were supported on HZSM-5 of which Si/Al ratio were 80. According to the reaction results, the catalyst which Cu of 3 wt% supported on HZSM-5 showed the highest conversion rate. XRD, XPS, and TPR analysis were also performed for the characterization of catalysts.

CFD Analysis on Gas Injection System of Solid SCR for NOx Reduction of Exhaust Emissions in Diesel Engine (디젤엔진 배출가스의 질소산화물 저감을 위한 Solid SCR용 가스분사 시스템의 전산유체해석 연구)

  • Lee, Hoyeol;Yoon, Cheon Seog;Kim, Hongsuk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.73-83
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    • 2014
  • CFD(computational fluid dynamics) model is developed to simulate direct injection of ammonia gas phase from ammonia transporting materials into the SCR catalyst in the exhaust pipe of the engine with solid SCR. Configurations of one-hole and four-hole nozzle, circumferential type, porous tube type, and the effect of mixer configurations which commonly used in liquid injection of AdBlue are considered for complex geometries. Mal-distribution index related to concentration of ammonia gas, flow uniformity index related to velocity distribution, and pressure drop related to flow resistance are compared for different configurations of complex geometries at the front section of SCR catalyst. These results are used to design the injection system of ammonia gas phase for solid SCR of target vehicle.

Effect of Steam-Treated Zeolite BEA Catalyst in NH3-SCR Reaction (NH3-SCR 반응에서 스팀 처리된 zeolite BEA 촉매의 영향)

  • Park, Ji Hye;Cho, Gwang Hee;Hwang, Ra Hyun;Baek, Jeong Hun;Yi, Kwang Bok
    • Clean Technology
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    • v.26 no.2
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    • pp.145-150
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    • 2020
  • Nitrous oxide (N2O) is one of the six greenhouse gases, and it is essential to reduce N2O by showing a global warming potential (GWP) equivalent to 310 times that of carbon dioxide (CO2). Selective catalytic reduction (SCR) is a technology that converts ammonia into harmless N2 and H2O by using ammonia as a reducing agent to remove NOx, one of the air pollutants; the process also produces high denitrification efficiency. In this study, the Fe-BEA catalyst was steam-treated at 100 ℃ for 2 h before Fe ion exchange in the fixed bed reactor in order to investigate the effect of the steam-treated Fe-BEA catalyst on the NH3-SCR reaction. NH3-SCR reaction test of synthesized catalysts was performed at WHSV = 180 h-1, 370 to 400 ℃ in the fixed bed reactor. The Fe-BEA(100) catalyst steam-treated at 100 ℃ showed a somewhat higher activity than the Fe-BEA catalyst at 370 to 390 ℃. The catalysts were characterized by BET, ICP, NH3-TPD, H2-TPR, and 27Al MAS NMR in order to determine the cause affecting NH3-SCR activity. The H2-TPR result confirmed that the Fe-BEA(100) catalyst had a higher reduction of isolated Fe3+ than the Fe-BEA catalyst, and that the steam treatment increased the amount of isolated Fe3+ as an active species, thus increasing the activity.

NOx removal of Mn-Cu-TiO2 catalyst for the calcination and oxygen concentration conditions (소성 및 산소농도 조건에 대한 Mn-Cu-TiO2 촉매의 탈질 특성)

  • Jang, Hyun Tae;Cha, Wang Seog
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.900-905
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    • 2015
  • DeNOx catalysts composed of Mn, Cu and $TiO_2$ were prepared and tested for $NH_3$-SCR. The performance of each catalyst was studied for the NOx removal efficiency while changing the calcination temperature, reaction time, and oxygen concentration. The hydrogen conversion efficiency of a calcined catalyst was measured at the $H_2$-TPR system. The change in the specific surface area of catalyst according to the calcination temperature was analyzed. As a result, the proper calcination temperature was approximately $300^{\circ}C$. If the calcination temperature is increased to $500^{\circ}C$, the NOx removal efficiency of Mn and Cu constituents is largely decreased at the low temperature range. Oxygen in flue gas is an important parameter in the SCR reaction and optimal oxygen concentration is approximately 8 vol.%.