• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2001년도 추계학술발표대회 개요집
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• pp.134-139
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• 2001

This paper describes the weldability of JIS S45C medium carbon steel (same material with KS SM45C and SAE 1045) for machine structural use by Nd:YAG laser. This material have a limitation to the industrial application in spite of good mechanical characteristics. This is due to its difficult welding work from high carbon contents. We therefore have investigated laser weldability of this material to extend the application of medium carbon steel. The results of this study provide application possibility of Nd:YAG laser welding for medium carbon steel.

• 한국기계가공학회지
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• 제20권1호
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• pp.16-24
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• 2021

A laser-engineered net shaping (LENS) process is a representative directed energy deposition process. Deposition characteristics of the LENS process are greatly dependent on the process parameters. The present paper preliminarily investigates deposition characteristics of Inconel 718 superalloy on S45C structural steel using a LENS process. The influence of process parameters, including the laser power and powder feed rate, on the characteristics of the bead formation and the dilution in the vicinity of the deposited region is examined through repeated experiments. A processing map and feasible deposition conditions are estimated from viewpoints of the aspect ratio, defect formation, and the dilution rate of the deposited bead. Finally, an appropriate deposition condition considering side angle, deposition ratio, and buy-to-fly (BTF) is predicted.

• 한국기계가공학회지
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• 제19권8호
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• pp.56-63
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• 2020

The heat transfer phenomenon in the vicinity of the irradiated region of a focused laser beam of a DMT process greatly affects both the deposition characteristics of powders on a substrate and the properties of the deposited region. The goal of this paper is to investigate the heat transfer characteristics of a single bead deposition of Inconel 718 powders on S45C structural steel using a laser-aided direct metal tooling (DMT) process. The finite element analysis (FEA) model with a Gaussian volumetric heat flux is developed to simulate a three-dimensional transient heat transfer phenomenon. The cross-section of the bead for the FEA is estimated with an equivalent area method using experimental results. Through the comparison of the results of the experiments and those of the analysis, the effective beam radius of the bottom region of the volumetric heat flux and the efficiency of the heat flux model for different powers and travel speeds of the laser are predicted. From the results of the FEA, the influence of the power and the travel speed of the laser on the creation of a steady-state heat transfer region and the formation of the heat-affected zone (HAZ) in the substrate are investigated.

• Advances in concrete construction
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• 제11권1호
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• pp.45-58
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• 2021

Experimental investigation has been conducted to study the effect of using Micro/Nano Silica in presence of steel fibers on improving the static response of reinforced concrete beams. Twenty-one mixtures were prepared with micro silica (MS), Nano silica (NS) and steel fibers (SFs) at different percentages. Cement was replaced by 10% and 15% of Micro silica and 1%, 2% and 3% of Nano silica in the presence of steel fibers at different volume fractions 0%, 1%, and 2%. 258 concrete samples, (126 cubes, 63 cylinders, 63 prisms, and six R.C beams), were investigated experimentally in two stages. The first stage was to investigate the mechanical properties of the prepared mixtures. The second stage was to study the static behavior of R.C beams, using the designed concrete mixtures, under a four-point flexural test. The results showed that replacing cement by (10% MS and 1% NS) produces the optimum mix with a significant improvement in the mechanical properties and the response of R.C beams under static loads. In addition, incorporating steel fibers at different volume fractions have a considerable effect on the flexural toughness of concrete mixes.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.176-183
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• 2005

Laser heat treatment technology is used for improving the feature of fatigue resistance and wear resistance in mobile parts. The purpose of this study is to compare the characteristics of laser heat treatment and high frequency heat treatment, which is commonly used in industrial place. For the preemptive experiment, the distribution, depth and size of hardening and its micro-structural features were compared between surface heat treatment case by defocusing and variables of each process for heat treatment by exclusively manufactured heat treatment optical system. As a result, high frequency heat treatment has wide distribution of hardening depth and width about 3 times larger than laser heat treatment, however, its average hardness showed 621.4Hv which is smaller than the average hardness of laser heat treatment with 691Hv.

• 열처리공학회지
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• 제19권1호
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• pp.30-36
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• 2006

Fretting fatigue behavior of SCM420 steel commonly used in the automotive industry for structural applications was investigated in this study. In addition, the effect of bridge pad on the fretting fatigue test was evaluated from different pad materials and following conclusions were drawn. Simple fatigue limit of SCM 420 steel was determined to be 350 MPa while this value was 225 MPa and 285.5 MPa with SCM420H and with SM45C pad, respectively. Reduction in fatigue limit was, thus found to be 35.7% and 17.9% with SCM 420H pad and SM45C pad, respectively. Results of fracture surface observation revealed that typical striation pattern of fatigue failure existed as well as dimpled and cleavage frature appearance was found in final fractured region. From the EDS compositional analysis, test sample and pad part all had high signals for oxygen and iron, suggesting that worn particles might be iron oxide, although exact chemical composition has to be confirmed. Considerable reduction in fatigue life was apparent in SCM 420 steel under fretting fatigue against simple fatigue. Such reduced fatigue life by fretting damage should be considered as an important factor not only in the viewpoint of repairing but also inevitably in the design stage of structural components.

• Composites Research
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• 제33권1호
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• pp.13-18
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• 2020

기존 소방구조용 작업차에서 문제가 되고 있는 협소도로 진입의 어려움 및 구조를 위한 신속한 작업 전개 한계성을 극복하기 위한 목적으로 소형 구조작업차 연구가 진행되고 있으며 이에 따른 경량화 연구를 진행하였다. 본 연구에서는 소방 구조 작업차 5번 붐은 288 mm(W) × 299 mm(D) × 3,691 mm(L)이며 이에 걸리는 최대 하중은 876 kg이고, Steel Boom의 Thickness는 3 mm이다. Steel (STRENX960)을 CFRP 복합재로 변경하여 제작하기 위해 Carbon Fiber NCF (±45°, 2축)를 직조하고 이를 NCF Prepreg로 제작하였고 경량화와 강성, 강도를 극대화할 수 있는 최적설계 패턴을 제시하였다. 이 과정은 구조해석을 바탕으로 설계하였고, NCF Prepreg의 (±45°)가 비틀림에 미치는 영향을 확인했으며 적층패턴(b)로 최적설계 하였다. 기존 Steel Boom과 UD방향으로 적층한 CFRP Boom과 동등하거나 이상의 수준에 대한 적층패턴을 최적화하였고, 최종적으로 Steel 대비 약 49.6% 무게에 대한 경량화 효과를 확인하였다.

• International Journal of Automotive Technology
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• 제8권5호
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• pp.623-628
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• 2007

Reliability analysis based on fracture mechanics requires knowledge of the on statistical parameters m and C in the fatigue crack growth law $da/dN=C({\Delta}K)^m$. The purpose of the present study is to investigate if it is possible to explain the change of parameter m by the fluctuation of C only. In this study, we apply the Paris-Erdogan law treating the parameter C as random and the parameter m as constant. Fluctuations in crack growth rate are assumed to be dependent only on C. The material resistance to fatigue crack growth(Z=1/C) is treated as a spatially random process, that varies along the crack path. The theoretical crack growth rates at various stress intensity factors are discussed. Additionally, the results of constant ${\Delta}K$ fatigue crack growth tests are reported for the structural steel, SM45C. The experimental data have been analyzed to determine the probability distribution of fatigue crack growth resistanc.

• Steel and Composite Structures
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• 제45권3호
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• pp.331-348
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• 2022

The main goal of this article is to develop the finite element formulation based on the nonlocal strain gradient and the refined higher-order deformation theory employing a new function f(z) to investigate the static bending and free vibration of functionally graded porous (FGP) nanobeams. The proposed model considers the simultaneous effects of two parameters: nonlocal and strain gradient coefficients. The nanobeam is made by FGP material that exists in un-even and logarithmic-uneven distribution. The governing equation of the nanobeam is established based on Hamilton's principle. The authors use a 2-node beam element, each node with 8 degrees of freedom (DOFs) approximated by the C¹ and C² continuous Hermit functions to obtain the elemental stiffness matrix and mass matrix. The accuracy of the proposed model is tested by comparison with the results of reputable published works. From here, the influences of the parameters: nonlocal elasticity, strain gradient, porosity, and boundary conditions are studied.

• 한국공간구조학회논문집
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• 제9권2호
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• pp.45-52
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• 2009

이 논문은 반복-수평력을 받는 프리캐스트 기둥-RC 기초 Anchor 접합부의 반복-수평력에 대한 내력 특성을 규명하기 위함이다. 본 연구는 하부 기초에 프리캐스트 콘크리트 기둥과 기초를 Anchor식으로 접합한 콘크리트 구조체가 정확한 응력전달 경로 및 파괴 메커니즘에 있어서 기존의 콘크리트-강재 연결부와 어떠한 차이가 있는지 제시한다. 반복-수평력 작용하의 철근의 인발력 실험결과는 프리캐스트 기둥-RC 기초 Anchor 시공에 필요한 철근의 최소 필요 삽입 깊이를 제시한다. 또한, 실험을 통해 제시된 응력 전달 경로 및 파괴 메커니즘을 제품별 메뉴얼에 제시되어 있는 메커니즘과 비교, 검토함으로서 접합부의 명확한 응력전달 경로 및 파괴 메커니즘을 시공자의 요구 성능에 맞게 제시한다. 그러므로 본 연구를 통해 프리캐스트 콘크리트 기둥의 정확한 주근의 개수, 공칭직경, 정착 길이 등에 대한 최적의 설계 조건을 제시함으로써, 시공 시 이들에 대한 정확한 데이터를 제공한다.