• Title/Summary/Keyword: Runout

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The Research on Development and Performance of the Rotary bar Cutting tool (Rotary bar 절삭공구 개발 및 성능 평가에 대한 연구)

  • Seo, Jeong-Hwan;Yang, Hae-Jeong;Kim, Kwang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.926-931
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    • 2012
  • Rotary bar was cutting tool being in use for deburring scale after welding metal and for eliminating sharp edges. It was necessary to develop exclusive 6-axis machine being possible to process machining continuously for making an cutting edge of rotary bar and to revise easily machining program. This study aimed at the structural analysis of strength according to the configuration of new made 6-axis machine and at the machining accuracy and durability of rotary bar. As a result of test, the runout of new rotary bar manufactured out of 6-axis machine was decreased from 0.385 mm to 0.027mm extensively than old one. And good cutting ability and durability was obtained equal quality compared with imported products.

In-Process Cutter Runout Compensation Using Repetitive Learning Control

  • Joon Hwang;Chung, Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.13-18
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    • 2003
  • This paper presents the in-process compensation to control cutter ronout and to improve the machined surface quality. Cutter ronout compensation system consists of the micro-positioning servo system with piezoelectric actuator which is embeded in the sliding table to manipulate radial depth of cut in real-time. Cutting force feedback control was proposed in the angle domain based upon repetitive learning control strategy to eliminate chip load variation in end milling process. Micro-positioning control due to adaptive actuation force response improves the machined surface quality by cutter ronout compensation.

Analysis on the Precision Machining in End Milling Operation by Simulating Surface Generation (엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.229-236
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    • 1999
  • The surface, generated by end milling operation, is deteriorated by tool runout, vibration, tool wear and tool deflection, etc. Among them, the effect of tool deflection on surface accuracy is analyzed. Surface generation model for the prediction of the topography of machined srufaces has been developed based on cutting mechanism and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool due to cutting force. For the more accurate prediction of cutting force, flexible end mill model is used to simulate cutting process. Computer simulation has shown the feasibility of the surface generation system. Using developed simulation system, the relations between the shape of end mill and cutting conditions are analyzed.

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Influence of Manufacturing and Assembly Errors on The Static Characteristics of Epicyclic Gear Trains (가공오차 및 조립오차가 유성기어열의 정특성에 미치는 영향)

  • Oh, Jae-Kook;Cheon, Gill-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1597-1606
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    • 2003
  • Static analysis using hybrid finite element(FE) method has been applied to characterize the influence of position, runout and thickness errors of the sun, ring and planet on the bearing forces and critical tooth stress. Some guidelines for tolerance control to manage critical stress and bearing forces are deduced from the results. Carrier indexing error planet assembly and planet tooth thickness error are most critical to reduce planet bearing force and maximize load sharing as well as to reduce critical stresses. Sun and carrier bearing forces due to errors increase several times more than those of normal condition.

Fabrication and Performances Tests of the Optical Fiber Position Sensor for Application to Spindle State Monitoring (주축 상태 모니터링 용 광파이버 변위센서 제작 및 성능평가)

  • Shin Woo-cheol;Hong Jun-hee;Park Chan-gyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.37-44
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    • 2005
  • This paper presents fabrication techniques of the optical fiber position sensor (or spindle state monitoring. These include selection of components such as optical fibers, a laser-diode, a photo-diode, and op-amp IC of the signal process circuit. We also describe electric runout problem. The fabricated sensor has a linearity of $1.7\%$ FSO in the air gap range $0.1\~0.6mm$, a resolution of $0.37{\mu}m$ and a bandwidth of 6.3kHz. Finally, we have successfully operated a magnetic bearing spindle system using the sensors.

An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel (고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구)

  • Heo Y. M.;Jung T. S.;Yang J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.114-120
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    • 2005
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRc 55) is carried out using small diameter ball endmill. Tool lift and wear characteristics under the various machining parameters are investigated. Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of tool wear and material removal rate.

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Track-following Control under Disk Surface Defect of Optical Disk Drive Systems (광디스크 드라이브의 디스크 표면 결함에 대한 트래킹 제어)

  • Jeong, Dong-Seul;Lee, Joon-Seong;Chung, Chung-Choo
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.1
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    • pp.56-64
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    • 2006
  • This paper proposes a new and simple input prediction method for robust servo system. A robust tracking control system for optical disk drives to reject disk runout was recently proposed based on both Coprime Factorization(CF) and Zero Phase Error Tracking(ZPET) control. The CF control system can be designed simply and systematically. Moreover, this system has not only stability but also robustness to parameter uncertainties and disturbance rejection capability. Since optical disk tracking servo systems can detect only racking error, it was proposed that the reference input signal for ZPET could be estimated from tracking errors. In this paper, we propose a new control structure for the ZPET controller. It requires less memory than the previously proposed method for the reference signal generation. Therefore, it is very effective in runout control. Furthermore, this method can be applied to defective optical disk like surface defects on disk. Numerical simulation and experimental result show the proposed method effective.

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Simulation of Pyroclastic Density Current by Lava Dome Collapse at Jeju Island Using TITAN2D (TITAN2D를 이용한 제주도에서 발생 가능한 용암돔 붕괴에 의한 화쇄류 수치모의)

  • Chang, Cheolwoo;Yun, Sung-Hyo
    • The Journal of the Petrological Society of Korea
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    • v.26 no.1
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    • pp.83-91
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    • 2017
  • In order to determine the runout range of pyroclastic density currents on Jeju island, lava dome collapse on 8 locations of outer rim of Baekrokdam crater were simulated by TITAN2D numerical simulation program. We set parameters as internal friction angle as $30^{\circ}$ and bed friction angle as $20^{\circ}$ to control velocity of currents occurred by lava dome collapse. Then we set the height and radius of lava dome, initial speed of collapse and simulation times. And we carried out numerical simulations for a total of 96 scenarios. The result shows that the maximum runout distance was 13.4 km in case of lava dome collapse. This study can be used database for manufacturing of hazard map to minimize damages caused by pyroclastic density currents occurred on Jeju island.

Movement and Deposition Characteristics of Debris Flow According to Rheological Factors (유동학적 인자에 따른 토석류의 이동 및 퇴적 특성)

  • Lee, Mi-Ji;Kim, Yun-Tae
    • Journal of the Korean Geotechnical Society
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    • v.29 no.5
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    • pp.19-27
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    • 2013
  • Most of the landslides induced by rainfall in summer rainy season appear in the type of debris flow. Debris flow gives a lot of economic losses and human casualties due to high moving velocity and volume of debris flow. In order to analyze movement and deposition characteristics of debris flow, numerical analysis using FLO-2D program was conducted with various viscosities and yield stresses. As a result of numerical analysis, velocity and runout distance of debris flow decreased as its viscosity increased due to resisting force between particles of debris flow. Consequently, flow depth of debris flow increased and impact force decreased. Yield stress of debris flow affected its initiation and deposition characteristics. As yield stress increased, runout distance of debris flow decreased and its impact force increased. Based on the results of numerical analysis, it was found that velocity of debris flow mainly depended on viscosity, while deposition characteristics (runout distance, deposition width, deposition area) of debris flow depended on both viscosity and yield stress.