• 제목/요약/키워드: Roundness Accuracy

검색결과 71건 처리시간 0.023초

리니어 모터를 이용한 척킹 컴플라이언스 보상 (Chucking Compliance Compensation by Using Linear Motor)

  • 이선규;이진호
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.15-22
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    • 2002
  • This paper introduces a compensating system for machining error, which is resulted from chucking with separated jaws. In machining the chucked cylindrical workpiece, the deterioration of machining accuracy, such as out-of-roundness is inevitable due to the variation of the radial compliance of the chuck workpiece system which is caused by the position of jaws with respect to the direction of the applied force. To compensate the chucking compliance induced error, firstly roundness profile of workpiece due to chucking compliance after machining needs to be predicted. Then using this predicted profile, the compensated tool feed trajectory can be generated. And by synchronizing the cutting tool feed system with workpiece rotation, the chucking compliance induced error can be compensated. To satisfy the condition that the cutting tool feed system must provide high speed and high position accuracy, brushless linear DC motor is used. In this study, firstly through the force-deflection experiment in workpiece chucked lathe, the variation of radial compliance of chuck workpiece system is obtained. Secondly using the mathematical equation and cutting experiment result, the predicted profile of workpiece and its compensation tool trajectory are generated. Thirdly the configuration of compensation system using linear motor is introduced, and to improve the system performance, PID controller is designed. Finally the tracking performance of system is examined by experiment. Through the real cutting experiment, roundness is significantly improved.

진원도 측정기의 오차특성에 관한 연구 (An Analysis of Performance Error of High Precision Measuring Instrument)

  • 한응교;노병옥;허민석
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.862-874
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    • 1989
  • 본 연구에서는 반경법 진원도 측정기의 회전정도와 편심에 의한 영향을 제거 하여 시험편의 형상오차와 측정기 자체의 오차특성을 분리함으로써 진원도 측정의 정도를 향상시킬 수 있는 방법에 대하여 검토하였다. 진원도의 표시법으로는 최근 최소영역법에 의해 규정되는 경우가 많으나 이는 일반적으로 많은 연산시간을 요구 하므로 비경제적인 면이 있다.

Rotational Accuracy Measurement of Scroll Compressor with D-type Sectional Shaft

  • Park, Sang-Shin;Kim, Gyu-Ha;Lee, Jin-Kab
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.125-127
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    • 2002
  • This paper presents the measurement process of the rotational accuracy and the comparison with the theoretical results in the main bearing of scroll compressor. The main bearing is cylindrical oil proceeding bearing, but there are straightly cut used for oil supply. Therefore the roundness error is not a negligible quantity compared with the rotational accuracy. For this reason, three-point method is used in the experiment. The result of three-point method coincides with the theoretical value. So if the theory in this paper is used to the bearing design of scroll compressor, the efforts for testing and designing can be reduced.

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SNCM616 합금강을 이용한 진원도와 치수정밀도 분석 (Roundness and Dimensional Accuracy Analysis using SNCM616 Alloy Still)

  • 최철웅;김진수;신미정
    • 한국산업융합학회 논문집
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    • 제22권6호
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    • pp.599-606
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    • 2019
  • In this study, it was aimed to find the optimal cutting conditions by measuring and analyzing the dimensional accuracy of SNCM 616 alloy steel, which is commonly used in industry, by precision hole machining using Ø25 mm and 8-blade reamer in CNC-HBM to be. As a result of the roundness and dimensional accuracy, it was found that the spindle speed had a significant effect on the dimensional tolerance value. Optimum cutting conditions are spindle speed 25 rpm and feed rate 20 mm / min.

정밀 공작기계의 회전 영역별 진동 및 불평형량 감소에 따른 가공 정밀도 영향에 관한 연구 (A Study on the Machining Accuracy according to Vibration and Unbalance Decrease in Rotational Speed Domains of High Precision Machine Tools)

  • 손덕수;김상화;박일환
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.121-126
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    • 2013
  • Precision machine tools for high dignity cutting are needed for efforts to improve machining accuracy. However, there are many factors to improve machining accuracy. This study investigated how machining accuracy changes when variation and unbalance amount in rotational speed domain is decreased. Machining accuracy of initial machine tools depends on manufacturing and assembly of parts such as bearing. And then, vibration and noise vary with volume of unbalance amount when it is rotation, so it effects unbalance amount. Also vibration and noise increased by unbalance shorten spindle's life and it especially makes worse boring accuracy. Therefore, this study studied the change of roundness and cylindricity of workpiece when it decreases variation and unbalance in rotational speed domain.

머신비젼을 이용한 구멍 정밀도의 기상측정시스템 개발 (On-Machine Measurement System Development of Hole Accuracy using Machine Vision)

  • 김민호;김태영
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.7-13
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    • 2010
  • The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

하이브리드 측정기의 개발 및 성능평가 (Development and Performance Evaluation of Hybrid Measuring Instrument)

  • 이영호;박기범;조영태;이응석;정윤교
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.69-75
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    • 2017
  • There are two types of expensive measuring instruments currently on the market shape measurement and roundness measurement instruments. As they are very expensive, from tens of millions to more than 200 million won, buying them is economically burdensome for small companies or individuals. Therefore, in order to integrate the shape and roundness measurements into a single transfer device, this study aimed to reduce the trial and error by 3D modeling and simulation, and we confirmed the feasibility of operation. Based on these outcomes, a prototype hybrid measuring instrument was fabricated. As a result of performance evaluation and comparative evaluation, we verified the feasibility of implementation and application of the hybrid measuring instrument.

볼 베어링과 형상오차를 갖는 하우징의 끼워 맞춤에 따른 베어링 진동 및 피로 수명의 영향 (Bearing Vibration and Fatigue Life Analysis According to Fitting between Ball Bearing and Housing with Geometrical Errors)

  • 이영근;이석훈;정일권;차철환;한효섭
    • 한국소음진동공학회논문집
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    • 제16권5호
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    • pp.441-451
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    • 2006
  • It is known that ball bearings mounted in housing or on shaft are playing a key role to keep it running smoothly. The roundness of a housing bore on which bearing outer ring is mounted with interference has directly affected the running accuracy of bearing. The running accuracy of bearing, therefore, can extend the significant influence to the rotating machinery as well. In this paper, bearing's vibration and fatigue life considering raceway roundness of ball bearing before and after mounted in housing bore are theoretically estimated. To perform analysis, a simple three degrees of freedom model was proposed and then Newton-Raphson iterative method was introduced to be utilized in the analysis. The results show that the vibration magnitude of ball bearing fitted into housing unit is appeared considerably larger than the one of its pre-assembling. And theoretical $L_{10}$ life which ninety percent of the bearing population will endure decreased in about fifty percent.

BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구 (A study on analysis of SM55C worked-shape in the BTA drilling)

  • 장성화
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.84-89
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    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

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