• Tribology and Lubricants
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• v.18 no.3
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• pp.211-218
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• 2002

The effect of characteristic of surface roughness and roughness patterns on friction was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2($\mu\textrm{m}$)to Ra=1.2($\mu\textrm{m}$). Three roughness pattern-transverse, oblique, longitudinal- were tested for various load and velocity. The experimental results show that the scuffing resistance of surfaces with transversal roughness pattern is higher than that of surface with longitudinal and obliq pattern. under the conditions of the roughness values of Ra=0.2, 0.5,1.0 and 1.2. surfacer roughness (Ra) was decreased with the normal load increased before scuffing occurred. oblique pattern and longitudinal pattern with Ra=0.2 and Ra=1.0 was higher scuffing load under low sliding velocity, but with Ra=0.5 was higher scuffing load under high sliding velocity.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.2
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• pp.25-32
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• 2003

Molding properties of etched surface pattern are presented. Injection molding has given attention on improving dimensional accuracy and productivity. However, the molding of etched surface pattern on plastic parts is not researched relatively for its additional values, which can meet design function and customer's attraction. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.583-586
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• 2002

Molding properties of etched surface pattern are presented. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2001.11a
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• pp.267-272
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• 2001

The effect of characteristic of surface roughness and roughness patterns on frictioin was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2 $\mu\textrm{m}$ to Ra=1.2 $\mu\textrm{m}$. Three roughness patterns-transverse, oblique, longitudinal- were tested for various load. Ra=1.0 $\mu\textrm{m}$ roughness showed lower friction coefficient and transversal pattern showed lower friction and high scuffing load in the test conditions.

• Journal of the Korean Society of Industry Convergence
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• v.16 no.3
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• pp.85-93
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• 2013

The MCT has been most extensively used in the machining. In particular, the ball endmill has been mainly adopted for finishing on the free- form surface. The advancement of CAD/CAM software has made it possible to develop various cutting pattern methods and to create diverse tool routes. Therefore, the current research made an attempt to find the optimal cutting pattern among the seven cutting patterns (i.e., Follow Periphery, Zig, Zig Zag, Concentric Zig, Concentric Zig Zag, Radial Zig, Radial Zig Zag) when aluminium 6000 series were machined by the ball endmill. The optimal pattern was found by comparing different shapes and surface roughness produced by the seven patterns. The current research found that each cutting pattern produced its own unique geometric features on the machined surface. It was found that the Radial Zig cutting pattern produced the lowest roughness on the flat surfaces. The Radial Zig Zag cutting pattern was found to produce the most accurate free-form surface. Finally, the most efficient cutting pattern in terms of machining time turned out to be the Follow Periphery.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.845-850
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• 2003

The scattered light pattern from a machined surface generally contains much information concerning the surface roughness. The light pattern can be acquired by optical system and analyzed by statistical method. This kind of surface roughness measurement system can be easily adopted on the machine measurement. But the fully assembled system is too complex to implement on small systems using micro-controller. This study proposes the idea of reducing the number of optical components by removing screen and examines image processing of a light pattern to minimize the negative result of incomplete optical system. And the Gaussian blur filtering is concluded to be the best method of proposed measurement system. Furthermore light intensity variation of image pattern can be treated as a signal, therefore FIR filtering gives the similar result of Gaussian blur effect.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.2
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• pp.202-209
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• 2005

A new effective thick-layered RP process, Transfer-type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. VLM-ST has the innate advantages by virtue of its working principle: high building speed, low cost for introduction and maintenance of VLM-ST apparatus, little staircase surface irregularities of parts. Despite these advantages in VLM-ST, the surface roughness of VLM-ST parts is still inadequate to be used as RP master patterns for rapid tooling (RT). This paper describes the systematic and effective methodology to remove the laminated pattern and improve the surface roughness for VLM-ST parts. From the results of surface finishing of VLM-ST parts, it can be seen that the laminated pattern is completely removed and the surface characteristics such as surface roughness, surface hardness, and paintability are improved.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2001.06a
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• pp.367-373
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• 2001

The effect of characteristic of surface roughness and roughness patterns on friction and sliding wear was studied experimentally under reciprocating boundary lubricant sliding conditions. The test was conducted with specimens which have various arithmetic mean value and roughness pattern under the condition of different normal load. The experimental results show that the friction coefficient is decreased because of oxidation mass and valley effect as the normal loads increasing It was found that the specimens with surface roughness with a transverally oriented pattern have a smaller firction coefficient than the other two roughness patterns under the condition of the roughness values of Ra=0.5 and Ra=0.2 .

• Journal of Power System Engineering
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• v.20 no.4
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• pp.75-82
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• 2016

In this paper, we developed a 3D printing system using a photo-curing resin in order to reduce the surface roughness of a sculpture produced with the 3D printer. Using the pattern of the resulting variable thickness, that gave rise to a stepped shape, and the area error of the photo-curable sculpture, a study was carried out for the process to reduce the surface roughness. At a given value of stage velocity (40~70 mm/s) and output air pneumatic pressure (20~60 kPa), the minimum pattern thickness of the pattern was achieved $65{\mu}m$ and the maximum pattern thickness of up to $175{\mu}m$. To increases the pattern resolution to about $40{\mu}m$, the process conditions should be optimized. 3D surface Nano profiler was used to find the surface roughness of the sculpture that was measured to be minimum $4.7{\mu}m$ and maximum $8.7{\mu}m$. The maximum surface roughness was reduced about $1.2{\mu}m$ for the maximum thickness of the pattern. In addition, a FDM was used to fabricate the same sculpture and its surface roughness measurements were also taken for comparison with the one fabricated using photo-curing. Same process conditions were used for both fabrication setups in order to perform the comparison efficiently. The surface roughness of the photo-curable sculpture is $5.5{\mu}m$ lower than the sculpture fabricated using FDM. A certain circuit patterns was formed on the laminated surface of the photo-curable sculpture while there was no stable pattern on the laminated surface of the FDM based sculpture the other hand.

• Journal of Korea Foundry Society
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• v.22 no.5
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• pp.265-270
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• 2002

A novel jewelry master pattern manufacturing process which reduce manufacturing steps by employing a Duraform rapid prototyping mold and a low melting alloy has been suggested. The novel process follows the steps of 'jewelry 3D CAD design ${\rightarrow}$ Durafrom RP mold ${\rightarrow}$ low melting alloy master pattern' while the previous process follows more complicated steps of 'jewelry idea sketch ${\rightarrow}$ detailed drawing ${\rightarrow}$ wax carving ${\rightarrow}$ flask ${\rightarrow}$ silver master pattern.' An upper and a lower part of molds have been manufactured of Duraform powder, of which melting point is $190^{\circ}C$. A maser pattern was manufactured by pouring a low melting alloy of Pb-Sn-Bi-Cd, so called Woods Metal, of which melting point is $70^{\circ}C$, into the mold. The master pattern is a shape of a disk of 20mm diameter that contains various design factors. The variations of dimensions, surface roughness, surface pore ratio were measured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of were maeasured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of low melting alloy has sufficient surface hardness, and surface pore ratio to be used as the jewelry master pattern.