• Title/Summary/Keyword: Roughness coefficient

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Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Numerical Solution of Colebrook-White Equation and It's Application (콜부르크-화이트 방정식의 수치해와 이의 적용)

  • Kim, Minhwan;Song, Changsoo
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.5
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    • pp.613-618
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    • 2005
  • In analysis of pipelines or pipe network we calculated the friction loss using Hazen-Williams or Manning formula approximately, or found one by friction coefficient from Moody diagram graphically. The friction coefficient is determined as a function of relative roughness and Reynolds number. But the calculated friction coefficient by Hazen-Williams or Manning formula considered roughness of pipe or velocity of flow. The friction coefficient in Darcy-Weisbach equation was obtained from the Moody diagram. This method is manual and is not exact from reading. This paper is presented numerical solution of Colebrook-White formula including variables of relative roughness and Reynolds number. The suggested subroutine program by an efficient linear iteration scheme can be applied to any pipe network system.

Experimental Study on Frictional Characteristics of Sheet Metal Forming (박판성형 마찰특성의 실험적 연구)

  • 금영탁;이봉현;차지혜
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.54-57
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    • 2002
  • In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction tests of various sheets were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extreme1y low or high, the friction coefficient is high. As punch comer radius and punch speed are bigger, the value of friction coefficient is smaller. The sensitivity of friction coefficient is mainly governed by lubricant viscosity and sheet surface roughness.

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Estimation of Velocity Pressure Exposure Coefficient using GIS (GIS를 이용한 풍속고도분포계수 산정)

  • Seong, Min-Ho;Choi, Se-Hyu
    • Spatial Information Research
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    • v.19 no.1
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    • pp.13-19
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    • 2011
  • As an urbanization is in progress, the change of the planimetric features and topography including high-rise residential buildings commonly occur. The change of the planimetric features and topography causes occurrence of the strong wind and wind speed increase or decrease due to the effect of planimetric features and topography on the windward side even though the wind blows with the same speed. In the design standard, this change by wind speed is defined as the velocity pressure exposure coefficient, the value of coefficient is estimated and reflected by ground surface roughness, but in a reality, ground surface roughness is determined in accordance with the subjective judgement of designer and then the velocity pressure exposure coefficient is estimated, moreover the research and data for classification of ground surface roughness are insufficient. In this paper, we will estimate the velocity pressure exposure coefficient by the quantified method for classifying ground surface roughness by using GIS according to the height of a building targeting area where high-rise residential buildings are built lately. When the structure subjected to wind load is designed, reasonability of design and safety of structure will be more improved by using the estimation method of velocity pressure exposure coefficient presented in this study.

Quantitative Assessment of Joint Roughness Coefficient from Televiewer and Core scan Images (텔레뷰어 및 코어 스캔 이미지를 이용한 절리면 거칠기 계수의 정량적인 평가)

  • Kim, Jung-Yul;Kim, Yoo-Sung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1205-1210
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    • 2005
  • The behavior of rock mass and solute(e.g. groundwater, radioactivity) flow in fractured rock can be directly influenced by joint roughness. The characteristics of joint roughness is also a main factor for the rock classification(e.g. RMR, Q system) which is usually used in tunnel design. Nevertheless, most of JRC estimation has been carried out only by the examination with the naked eye. This JRC estimation has a lack of objectivity because each investigator judges JRC by his subjective opinion. Therefore, it will be desirable that the assessment of JRC is performed by a numerical analysis which can give a quantitative value corresponding to the characteristics of a roughness curve. Meanwhile, roughness curves for joint surfaces which are observed in drill cores have been obtained only along linear profiles. Although roughness curves are measured in the same joint surface, they can frequently show diverse aspects in a standpoint of roughness characteristics. If roughness curves can be measured along the elliptical circumferences of joint surfaces from core scanning images or Televiewer images, they will certainly be more comprehensive than those measured along linear profiles for roughness characteristics of joint surfaces. This study is focus on dealing with (1) extracting automatically roughness curves from core scan image or Televiewer image, (2) improving the accuracy of quantitative assessment of JRC using fractal dimension concept.

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Estimate of Roughness Coefficient for Stream at Island of Incheon (인천연안도서지역 소하천의 조도계수 산정(영흥도를 중심으로))

  • Choi, Gye-Woon;Chung, Yeoun-Jung;Han, Man-Shin
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.935-940
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    • 2007
  • The roughness coefficients at stage gaging station were calculated and suggested based upon figures and formulae. The results shows that roughness coefficient decreases by increasing the discharge with the exception of no change or increasing in the cases having the tall vegetation and big influence from the stream bank. As a result of the research about the water quality in streams, vegetation and aquatic organisms, the paper suggests the need for management system to protect the organisms in danger of extinction and the need for preserving the diverse species at the estuary that is located in the downstream.

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Enhancement of Vertical Atmospheric Dispersion Due to Roughness (조도에 기인한 연직방향 대기확산의 증대)

  • 박목현
    • Journal of Korean Society for Atmospheric Environment
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    • v.14 no.6
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    • pp.643-650
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    • 1998
  • Many atmospheric dispersion models have been based on the Gaussian distribution concept of plume spread. In application of Gaussian plume dispersion models, vertical dispersion coefficient 3 has been known as a sensitive variable. Vertical diffusivity K2 (=Oz2/2t) tends to increase with surface roughness, and the value of K3 in urban area is larger than that in rural area due to heat emission as well as increased roughness. Though Pasquill proposed a modification scheme for qz vs x system of Pasquill-Gifford under consideration of roughness effect in 1976, there appears not to be realistic reexamination on the modification scheme. In this study literature review on the effect of terrain or roughness on venical plume dispersion has been carried out in order to improve the prediction results of atmospheric pollution concentration. Again a few research objectives on vertical atmospheric dispersion in complex terrain were Proposed.

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Effects of a single roughness element on Venturi cavitation (단일 거칠기 요소가 벤투리 캐비테이션에 미치는 영향)

  • Jongbin Hwang;Yisu Shin;Jooha Kim
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.57-66
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    • 2023
  • In this study, we investigate the effects of a single roughness element on Venturi cavitation. The single roughness element of hemispherical shape is installed at the throat inlet of a Venturi tube. Since the wake behind the roughness element induces an additional pressure drop, cavitation inception occurs at a higher Cavitation number for the Venturi model with the single roughness element than for the Venturi model with no roughness. Cavitation bubbles form along the wake of the roughness element and lengthen in the streamwise direction as the Cavitation number decreases, forming a longitudinal cavitation. With a further decrease in the Cavitation number, the longitudinal cavitation bubble merges with the sheet cavitation initiated from the exit edge of the Venturi tube throat, followed by the shedding of cloud cavitation. The merging of the longitudinal cavitation and sheet cavitation is accompanied by a sudden decrease in the discharge coefficient and an increase in the pressure loss coefficient as it chokes the flow inside the Venturi tube.

Effect of Surface Roughness of Counterface on Tribological Characteristics of PTFE and UHMWPE (상대재료의 표면거칠기에 따른 PTFE와 UHMWPE의 마찰 및 마멸 특성)

  • Dong, Sun;Chung, Koo-Hyun;Lee, Kyung-Sick
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.293-301
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    • 2011
  • Understanding of the tribological characteristics of polytetrafluoroethylen (PTFE) and ultra-high-molecular-weight polyethylene (UHMWPE) is crucial for their applications such as bearing and total joint replacement. In this work, the effect of the surface roughness of carbon steel on the tribological behaviors of PTFE and UHMWPE was experimentally investigated by using block-on-ring tribotester with friction force monitoring capability. It was found that that the amount of material transfer layers of PTFE formed on the carbon steel was significantly larger than those of UHMWPE, which was responsible the lower friction coefficient of PTFE. It was also concluded that the effect of surface roughness of carbon steel on the friction coefficient of UHMWPE was more significant than that of PTFE. For UHMWPE, it was found that the effect of surface roughness of counterface was varied with respect to applied normal force and sliding as well. Based on Archard's wear law, the wear coefficient of PTFE and UHMWPE was calculated to be $3{\times}10^{-5}$ ~ $8{\times}10^{-5}$ and $7{\times}10^{-6}$ ~ $2{\times}10^{-5}$, respectively.

Study on the Friction Model for Sheet Metal Forming (Part1:Lubrication/Surface Roughness) (박판 성형을 위한 마찰 모델에 관한 연구 (1부:윤활/표면 조도))

  • Keum Y. T.;Lee B. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.24-27
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    • 2001
  • Friction between the sheet and tools is one of the important factors affecting the sheet metal forming. Therefore, the clarification of the friction is essential to improve the formability of the sheet. In order to find the effect of material property and lubricant viscosity on the frictional characteristics, tensile test, surface roughness test and friction test are performed. The results showed that friction characteristics are mainly influenced by the surface roughness and lubricant viscosity. A mathematical model of the friction is developed for calculating friction coefficient in terms of surface roughness and lubricant viscosity. The validity and accuracy of the mathematical model of the friction are verified through the experiment and FEM analysis.

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