• 한국생산제조학회지
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• 제8권1호
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• pp.126-134
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• 1999

In this paper, a new error compensating technique for form-error compensation of rough-surface profile obtained by contact stylus profilometer is proposed. By the method, the real contact points of rough-surface and diamond stylus can be estimated and the measured profile data corrected. To verify the compensation effect, the properties(Ra, RMS, Kurtosis, Skewness) of measured profile data and compensated data were compared. And, the cumulative RMS slope was proposed to assess the compensated effect of upper area of profile. The results show that the measuring error could be compensated very well in amplitude parameters and in proposed cumulative RMS slope by the developed form-error compensating technique.

• 한국기계가공학회지
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• 제7권1호
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• pp.47-52
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• 2008

We present a 3-D profiler specially devised for the profile measurement of rough surfaces that are difficult to be measured with conventional non-contact interferometer. The profiler comprises multiple two-point-diffraction sources made of single-mode optical fibers. Test measurement proves that the proposed profiler is well suited for the warpage inspection of microelectronics components with rough surface, such as unpolished backsides of silicon wafers and plastic molds of integrated-circuit chip package.

• 한국정밀공학회지
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• 제11권6호
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• pp.28-41
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• 1994

An efficient algorithm is proposed to select the proper tools and generate their paths for NC rough cutting of dies and molds with sculptured surfaces. Even though a milling process consists of roughing, semi-finishing, and finishing, most material is removed by a rough cutting process. Therfore it can be said that the rough cutting process occupy an important portion of the NC milling process, and accordingly, an efficient rough cutting method contributes to an efficient milling process. In order work, the following basic assumption is accepted for the efficient machining. That is, to machine a region bounded by a profile, larger tools should be used in the far inside and the region adjacent to relatively simple portion of the boundary while smaller tools are used in the regions adjacent to the relatively complex protion. Thus the tools are selected based on the complexity of the boundary profile adjacent to the region to be machined. An index called cutting path ratio is proposed in this work as a measure of the relative complexity of the profile with respect to a tool diameter. Once the tools are selected, their tool paths are calculated starting from the largest to the smallest tool.

• Journal of Mechanical Science and Technology
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• 제20권7호
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• pp.1077-1088
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• 2006

This paper describes a numerical investigation on the performance deteriorations of a low speed, single-stage axial turbine due to use of rough blades. Numerical calculations have been carried out with a commercial CFD code, CFX-Tascflow, by using a modified wall function to implement rough surfaces on the stator vane and rotor blade. To assess the stage performance variations corresponding to 5 equivalent sand-grain roughness heights from a transition ally rough regime to a fully rough regime, stage work coefficient and total to static efficiency were chosen. Numerical results showed that both work coefficient and stage efficiency reduced as roughness height increased. Higher surface roughness induced higher blade loading both on the stator and rotor which in turn resulted in higher deviation angles and corresponding work coefficient reductions. Although, deviation angle changes were small, a simple sensitivity analysis suggested that their contributions on work coefficient reductions were substantial. Higher profile loss coefficients were predicted by higher roughness heights, especially on the suction surface of the stator and rotor. Furthermore sensitivity analysis similar to the above, suggested that additional profile loss generations due to roughness were accountable for efficiency reductions.

• 한국광학회지
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• 제14권5호
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• pp.504-508
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• 2003

최근 전자산업계에 새롭게 널리 생산되는 마이크로 전자부품들은 왜곡이 최소화된 정밀한 외관 형상을 갖도록 제조되고 관리되지만, 측정 대상의 표면이 가시광 영역에서 광산란되는 특징을 가짐으로 인해, 기존의 피죠나 마이켈슨 형태의 비교간섭법으로는 고정밀의 삼차원 형상측정이 용이하지 아니하였다. 본 논문에서는 광섬유를 이용한 새로운 개념의 점회절 간섭계를 제안하고, 이를 광산란 거친표면의 대표적인 제품인 칩패키지와 실리콘 웨이퍼의 삼차원 형상 측정에 적용하였다. 측정결과 66 mm 측정영역에서 측정 형상오차 PV(peak-to-valley value) 5.6 $\mu\textrm{m}$, 분산값($\sigma$) 1.5 $\mu\textrm{m}$를 획득함으로써 기존의 비교 간섭 측정법에 비해 더욱 향상된 측정 정밀도를 획득하였다.

• 한국가시화정보학회지
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• 제17권3호
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• pp.12-18
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• 2019

Direct numerical simulation of a fully developed turbulent plane Couette-Poiseuille flow with a two-dimensional (2-D) rod-roughened wall is performed to investigate the impacts of the surface roughness. It is shown that the logarithmic region in the mean velocity profile over the rough wall Couette-Poiseuille flow is significantly shortened by the surface roughness compared to that over a turbulent Couette-Poiseuille flow with smooth wall. The Reynolds shear stress over the rough wall Couette-Poiseuille flow is decreased compared to that for a smooth case in the outer layer. These results are attributed to weakened turbulence activity or roll-cell mode over the rough wall Couette-Poiseuille flow near the channel centerline due to suppressed development of u'-structure on the top wall, as documented through spanwise energy spectra of the streamwise velocity fluctuations. Inspection of congregation motion near the bottom wall and time evolution of u'-structure reveal weakened co-supporting cycle for the rough wall case.

• 비파괴검사학회지
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• 제25권1호
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• pp.9-14
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• 2005

표면 거칠기가 다른 유리시편에 대해 후방 복사된 초음파 세기의 입사각 의존성(프로파일)이 측정되었다. 후방복사 세기와 레일리(Rayleigh) 표면파 속도는 표면 거칠기에 비례하였고 이 경향은 각기 초음파의 산란규칙과 경화현상으로 설명되었다. 후방복사 프로파일의 면적 역시 표면 거칠기에 민감함을 보여 표면상태에 대한 새로운 비파괴적 평가 변수의 가능성을 보였다. 레일리 각 C-스캔 기법은 화상 명도의 반전과 높은 신호대 잡음비(S/N)를 보여주었다.

• 한국해안해양공학회지
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• 제12권3호
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• pp.130-138
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• 2000

일방향흐름에 의한 해류의 마찰력 계산을 위하여 Prandtl의 혼합길이 이론을 수심 전구간에 적용하고 난류의 세기와 수리조건에 따라 완난류와 전난류로 분류하여 마찰계수를 산정하는 개수로 마찰계수 산정방법을 제시하였다. 파랑과 해류의 합성류에 의한 해저마찰력을 계산하기 위하여 두 유속의 연직분포를 고려한 BYO 모형을 이러한 흐름특성을 반영하여 개선하였다. BYO 모형은 모든 유속의 연직분포가 해저면으로부터의 직선과 접선으로 만나는 점(Bijker point)을 도출하여 파운동 유속과 해류유속의 합성을 이 점에서 시행하여 일주기의 평균갑을 구하는 모형이다. 일방향흐름의 해류나 천해파에 의한 파운동이나 해저면 가까이 경계층흐름은 완난류, 천이난류, 전난류 등 세가지 종류로 대별된다. 그 중 완난류로 대별하여 두 경우에 대한 합성류 마찰력 산정방법을 제시하였다.

• Wind and Structures
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• 제16권2호
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• pp.193-211
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• 2013

This paper presents results from a wind tunnel study that examined the drag coefficient and wind flow over an asymmetric wave train immersed in turbulent boundary layer flow. The modeled wavy surface consisted of eight replicas of a statistically-valid hurricane-generated wave, located near the coast in the shoaling wave region. For an aerodynamically rough model surface, the air flow remained attached and a pronounced speed-up region was evident over the wave crest. A wavelength-averaged drag coefficient was determined using the wind profile method, common to both field and laboratory settings. It was found that the drag coefficient was approximately 50% higher than values obtained in deep water hurricane conditions. This study suggests that nearshore wave drag is markedly higher than over deep water waves of similar size, and provides the groundwork for assessing the impact of nearshore wave conditions on storm surge modeling and coastal wind engineering.

• 한국건설순환자원학회논문집
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• 제9권4호
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• pp.499-505
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• 2021

이 연구의 목적은 거푸집 종류별로 콘크리트 표면의 물리/화학적 특성을 실험적으로 조사하는 것이다. 이를 위하여 건설공사에 일반적으로 사용되는 합판 거푸집과 코팅된 합판 거푸집을 준비하였고, 추가로 콘크리트 표면 열화나 거친 표면을 모사하기 위해 사포를 부착한 합판 거푸집을 준비하였다. 콘크리트는 일반 콘크리트를 사용하였다. 콘크리트 표면 특성은 육안관찰, 주사전자현미경 관찰, 성분 이미지 맵핑, 화학성분 분석, 2차원과 3차원 표면 형상 분석, 그리고 제타 전위 측정을 통해 조사하였다. 실험결과 코팅된 거푸집과 접한 콘크리트 표면이 가장 매끄럽고, 사포를 부착한 거푸집과 접한 콘크리트 표면이 가장 거친 것으로 나타났다. 이외에도 거푸집 종류별로 표면 특성에 뚜렷한 차이가 나타났다. 다만 표면 거칠기가 화학 성분이나 제타 전위에 비하여 차이가 크게 나타났다.