• 제목/요약/키워드: Rough diamond

검색결과 37건 처리시간 0.023초

Performance Characteristics of CVD Diamond Cutting Tools

  • Oles, E.J.;Cackowski, V.J.
    • The Korean Journal of Ceramics
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    • 제2권4호
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    • pp.203-211
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    • 1996
  • CVD diamond tools are becoming more widely used in industry as an economic alternative to polycrystalline diamond (PCD) for machining non-ferrous and non-metallic materials. Although CVD diamond-sheet tools have been on the market for several years, diamond-coated carbide inserts have become available only recently, with the successful resolution of long-standing adhesion problems. Diamond coating morphology on the rake surface of the tool affects chip formation favorably, whereas a microscopically rough, faceted morphology on the flank surface of the tool produces a rough workpiece finish. Workpiece finish can be improved by using a coated tool with a larger nose radius. The tool life provided by diamond-coated tools(~30 $\mu\textrm{m}$ thick) can meet or exceed that of PCD tools, depending on the characteristics of the workpiece material. When using diamond-coated carbide tools in milling, a sharp-edged PCD tool should be used in the wiper position of the cutter to minimize workpiece roughness and burr formation.

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다이아몬드의 유통구조와 국내감정 현황에 관한 연구 (The Rationalization of Distribution Structure in Diamond Market and Study on Diamond Grading System In Korea)

  • 이상기
    • 유통과학연구
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    • 제14권4호
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    • pp.103-110
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    • 2016
  • Purpose - This study investigates the improvement of rationalization of distribution structure in Korean diamond market. It also explores the international distribution of diamond and how the distribution of Korean diamond market system was improved. This study also for providing the evaluation method in case of purchasing diamond on the consumers. Research Design, Data, and Methodology - The research investigates how international diamond distribution market has been changed since 1933 by De Beers. The international Diamond rough stone has been deregulated in supply and demand by Debeers since July, 2000, therefore, the price maintenance policy of diamond market also has been changed. In the short term, the diamond price in market has been down, whereas, in the long term, the market share of Debeers has affected the high quality of diamond price in world market. Before 1985, both G color and VVS1 clarity were used as the level of percentages in the diamond certificate of authenticity in Korea. But, after 1985, the diamond certificate of authenticity uses Diamond Grading Report. Results - Between the 1970's and 1980's, Debeers had controlled about 80 percentages of international diamond supply market. But, Debeers share in diamond market fell by 60 percentages in 2000's. Debeers supplied 31%(4390 carets) of international diamond supply and 41%(39 billion dollars) in 2003. However, Debeers shares 50% of market shares in the diamond supply market by Alosa in Russia. In Korea, the diamond grading report system has been used since 1985. But, the diamond grading report system has price bubbles and much irrational parts in grading system methods. Conclusions - 4C, the grading system of diamond, is a method for comparing and evaluating diamond objectively. Diamond is graded according to its color, cut, clarity, and carat. The price of diamond is determined based on its each item. Consumers purchase diamond for the purpose of investment and wearing. In terms of investment, it is recommended to purchase diamond with color of D grade, cut with Excellent or Very Good Cut grade, Clarity of FL or IF, and more than 3 carat. As for wearing purpose, it is highly recommended for diamond to have color of F or G grade, cut of Excellent or Very Good Cut, clarity of VS2 or SI1, and more than 1 carat Before 2000, Central Selling Organization(CSO) distributed about 80 percentages rough diamond to world market exclusively by purchase, classification, assessment, and sales. After 2000, Dbeers diamond company looses slowly market shares, while Almosa diamond company etc. in Russia are taking over world market shares more and more. Debeers market shares have been falling over the years, and the international diamond markets are gradually growing by other international diamond companies. But, there is no change in Korean diamond market after 1980's. Korean diamond distribution needs to follow international level of Diamond Grading System. By using different grading systems with different panel members, Korean diamond grading system needs to follow international perfect grading systems to grow diamond markets and maintain within top 10 diamond markets countries.

열확산에 의한 다이아몬드 박막의 표면연마에 관한 연구 (A Study on the Surface Polishing of Diamond Thin Films by Thermal Diffusion)

  • 배문기;김태규
    • 열처리공학회지
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    • 제34권2호
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    • pp.75-80
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    • 2021
  • The crystal grains of polycrystalline diamond vary depending on deposition conditions and growth thickness. The diamond thin film deposited by the CVD method has a very rough growth surface. On average, the surface roughness of a diamond thin film deposited by CVD is in the range of 1-100 um. However, the high surface roughness of diamond is unsuitable for application in industrial applications, so the surface roughness must be lowered. As the surface roughness decreases, the scattering of incident light is reduced, the heat conduction is improved, the mechanical surface friction coefficient can be lowered, and the transmittance can also be improved. In addition, diamond-coated cutting tools have the advantage of enabling ultra-precise machining. In this study, the surface roughness of diamond was improved by thermal diffusion reaction between diamond carbon atoms and ferrous metals at high temperature for diamond thin films deposited by MPCVD.

호닝 가공에 사용되는 다이아몬드 공구의 성능평가에 관한 연구 (A Study on the Performance Evaluation of the Diamond Tool in Honing)

  • 김민주;이승수;전언찬
    • 한국공작기계학회논문집
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    • 제11권1호
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    • pp.10-16
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    • 2002
  • This study is to evaluate the tool performance in honing using diamond reamer and present grounds whether the localized products are sufficiently competitive comparing with the existing imported ones. The heads of the tool performance evaluation are roundness, roughness, tool life of the workpiece and so on. When evaluating the tool performance, cutting process is divided by three areas which are rough semi-finish and finish cut. cloning improves the accuracy such as boring and reaming after manufacturing the inside diameter, and finishing directly by honing is a recent trend. This honing is used greatly In hard cutting materials like cemented carbides and it is the CBN and diamond that is used in hard cutting materials. Both of them are expensive and most oi them are imported.

KrF 엑사이머 레이저 법을 이용한 다이아몬드 박막의 평탄화 (Planarization of Diamond Films Using KrF Excimer Laser Processing)

  • 이동구
    • 열처리공학회지
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    • 제13권5호
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    • pp.318-323
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    • 2000
  • The planarization of rough polycrystalline diamond films synthesized by DC arc discharge plasma jet CVD (chemical vapor deposition) was attempted using KrF excimer laser pulses. The effects of laser incidence angle and reaction gases (ozone and oxygen) on etching rate of diamond were studied. The temperature change of diamond and graphite with different laser fluences was calculated by computer simulation to explain the etching behavior of diamond films. The threshold energy density from the experiment for etching of pure crystalline diamond was about $1.7J/cm^2$ and fairly matched the simulation value. Preferential etching of a particular crystallographic plane was observed through scanning electron microscopy. The etching rate of diamond with ozone was lower than that with oxygen. When the angle of incidence was $80^{\circ}$ to the diamond surface normal, the peak-to-valley surface roughness was Significantly reduced from $20{\mu}m$ to $0.5{\mu}m$.

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다이아몬드 원석의 외형에 따른 가공방법에 관한 연구(모형) (A study on the fabrication methods of rough diamond according to their shapes (bruting))

  • 최덕환;김세환;최종건
    • 한국결정성장학회지
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    • 제13권1호
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    • pp.46-50
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    • 2003
  • 천연의 다이아몬드 원석을 이용하여 최대한의 중량을 유지하도록 브루팅하는데 있어서 원석 나름대로의 특성 (모양, 광물조직 등)을 가지고 있기 때문에 외형에 따른 중량을 유지하는 깃이 중요하다. 일반적으로 가장 많이 산출되는 다이아몬드 원석을 이용하여 이상적인 디자인으로 브루팅 작업을 한 결과. 팔면체형을 $6.75\times 6.75\times 3.83$ mm 크기의 round brilliant 형으로, 십이면체형을 $6.86\times 6.86\times 3.95$mm 크기의 cushion barion 형으로, 휀시형을 $6.92\times 3.78\times 3.46$mm 크기의 marquise 형으로 연마하였다 그에 따른 소모율은 round brilliant 24.5%, cushion barion 15.5%, marquise 18.7%이었다.

열기계적으로 연마한 다이아몬드 막의 적외선 투과도 및 표면구조 (IR Transmittance and Surface Structure of Diamond Film Polished by Thermomechanical Method)

  • 정상기;최시경;정대영;최한메;권순용
    • 한국세라믹학회지
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    • 제32권6호
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    • pp.697-702
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    • 1995
  • The rough growth surfaces of diamond films fabricated by the hot filament CVD were polished using thermomechanical polishing method. And then, its application to the optical windows was discussed through the measurement of transmittance in the range of infrared radiation and analysis of surfaces structure. The results were compaerd with those of the films polished with conventional mechanicla polishing. The transmittance of the mechanically polished film reached 57~66% over the whole range from 500 to 4000 cm-1. But the transmittance of the film polished with thermomechanical polishing method was reduced below 35%. This decrease in transmittance was due to both the graphitization of diamond on the polished surface and the growth of $\beta$-SiC at diamond/Si interface during polishing. The residual Fe in hte thermomechanically polished surface was confirmed by SIMS analysis. This Fe played the role of the graphitization of near surface region of the diamond film.

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구리증기레이저를 이용한 다이아몬드막의 가공 (Machining of Diamond Films with Copper Vapor Laser)

  • 박영준;백영준
    • 한국세라믹학회지
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    • 제35권1호
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    • pp.41-47
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    • 1998
  • Cutting and planarization of diamond films have been performed using copper vapor laser under air at-mosphere. Diamond films of about 350${\mu}{\textrm}{m}$ and 800 ${\mu}{\textrm}{m}$ thick have been synthesized with DC plasma assisted chemical vapor deposition. The position of a specimen has been controlled by computer-driven stage. With copper vapor laser beam of 7W cutting depth increases rapidly and saturates with increasing scan number and decreasing scan speed. 8 repetitive scans at scan speed 0.5 mm/sec produce the maximum cutting depth without focus shifting Rod-shape copper vapor laser beam can be made and used effectively in planar-ization of rough diamond surface.

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다이아몬드 원석의 외형에 따른 가공방법에 관한 연구(절단) (A study on the fabrication methods of rough diamond according to their shapes (sawing))

  • 최덕환;최종건
    • 한국결정성장학회지
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    • 제12권6호
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    • pp.317-322
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    • 2002
  • Round brilliant cut와 cushion barion cut, marquise cut에 대한 sawing 방법에 대해 연구하였다. 연마작업시 발생하는 소모율을 파악하고 그에 따른 문제점들을 해결할 수 있었다. Sawing technique에 대한 연구를 통하여 소모율을 round brilliant cut는 2.5 %, cushion barion cut는 2.5 %, marquise cut는 5.5 %로 감소시킬 수 있었다.

XPS Characterization and Morphology of MgO Thin Films grown on Single-Crystalline Diamond (100)

  • Lee, S.M.;Ito, T.;Murakami, H.
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.19-27
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    • 2003
  • Morphology and composition of MgO films grown on single-crystalline diamond (100) have been studied. MgO thin films were deposited in the substrate temperature range from room temperature (RT) to 723K by means of electron beam evaporation using MgO powder source. Atomic force microscopy images indicated that the film grown at RT without $O_2$ supply was relatively uniform and flat whereas that deposited in oxygen ambient yielded higher growth rates and rough surface morphologies. X-ray photoelectron spectroscopy analyses demonstrate that the MgO film deposited at RT without $O_2$ has the closest composition to the stoichiometric MgO, and that a thin contaminant layer composed mainly of magnesium peroxide (before etching) or hydroxide (after etching) was unintentionally formed on the film surface, respectively. These results will be discussed in relation to the interaction among the evaporated species and intentionally supplied oxygen molecules at the growth front as well as the interfacial energy between diamond and MgO.

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