• Title/Summary/Keyword: Rotor-Bearing System

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Rotor Dynamic Design of the Centrifugal Chiller Using Offset Bearing (Offset 베어링을 활용한 터보냉동기의 회전체동역학 설계)

  • Lee Chang-Joong;Park Yong Suk;Lee Joonkeun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.239-246
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    • 2005
  • A rotor dynamic analysis is implemented to confirm the vibration stability of the high speed centrifugal chiller coupled with gear system. As the rotating speed of the centrifugal chiller under investigation is increased up to 17605rpm at the pinion rotating part, the bearing instability is getting higher and, furthermore, the rotor-bearing system might experience a few critical speed which lead to system failure due to the excessive vibration. In this study, considering the loading capacity and stability conditions, offset journal bearings are adopted for the pinion rotating system and general cylindrical bearings are used for motor part. From the modal analysis, the system is found to be stable as the critical damping ratio which shows the damping characteristics of the system are positive over all operating ranges, and in addition, the synchronous rotating frequency does not come across with any whirl natural frequency. From these results the authors confirm the vibration stability of the rotor-bearing system suggested in this study.

Rotor Dynamic Analysis of the High Speed Centrifugal Chiller (고속회전용 터보냉동기의 회전체 동역학 해석)

  • 이준근;박용석
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.193-198
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    • 2003
  • A rotor dynamic analysis is implemented to confirm the vibration stability of the high speed centrifugal chiller coupled with gear system. As the rotating speed of the centrifugal chiller under investigated is increased up to 17,605 rpm at the pinion rotating part, the bearing instability is getting higher and, furthermore, the rotor-bearing system might experience a few critical speed which lead to system failure due to the excessive vibration. In this study, considering the loading capacity and stability conditions, offset journal bearings are adopted for the pinion rotating system and general cylindrical bearing are used for motor part. From the modal analysis, the system is found to be stable as the synchronous rotating frequency does not come across with any whirl natural frequency and, in addition, the critical damping ratio which shows the damping characteristics of the system are positive over the all operating ranges. From these results the authors confirm the vibration stability of the rotor-bearing system suggested in this study.

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A Finite Element Formulation for Vibration Analysis of Rotor Bearing System

  • Park, Myung-Jin
    • The Journal of the Acoustical Society of Korea
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    • v.15 no.4E
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    • pp.37-44
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    • 1996
  • To get accurate vibration analysis of rotor-bearing systems, finite element models of high speed rotating shaft, unbalance disk, and fluid film journal bearing are developed. The study includes the effects of rotary inertia, gyroscopic moment, damping, shear deformation, and axial torque in the same model. It does not include the axial force effect, but the extension is straighforward. The finite elements developed can be used in the analysis design of any type of multiple rotor bearing system. To show the accuracy of the models, numerical examples are demonstrated.

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Bearing Load Distribution Studies in a Multi Bearing Rotor System and a Remote Computing Method Based on the Internet

  • Yang, Zhao-Jian;Peng, Ze-Jun;Kim, Seock-Sam
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.946-954
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    • 2004
  • A model in the form of a Bearing Load Distribution (BLD) matrix in the Multi Bearing Rotor System (MBRS) is established by a transfer matrix equation with the consideration of a bearing load, elevation and uniform load distribution. The concept of Bearing Load Sensitivity (BLS) is proposed and matrices for load and elevation sensitivity are obtained. In order to share MBRS design resources on the Internet with remote customers, the basic principle of Remote Computing (RC) based on the Internet is introduced ; the RC of the BLD and BLS is achieved by Microsoft Active Server Pages (ASP) technology.

Rotordynamic Model Development with Consideration of Rotor Core Laminations for 2.2 kW-Class Squirrel-Cage Type Induction Motors and Influence Investigation of Bearing Clearance (2.2 kW급 유도전동기의 회전자 적층구조를 고려한 회전체 동역학 해석모델 개발 및 베어링 간극의 영향 분석)

  • Park, Jisu;Sim, Kyuho;Lee, Sung-Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.158-168
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    • 2019
  • This paper presents the investigation of two types of rotordynamic modeling issues for 2.2 kW-class, rated speed of 1,800 rpm, squirrel-cage type induction motors. These issues include the lamination structure of rotor cores, and the radial clearance of ball bearings that support the shaft of the motor. Firstly, we focus on identifying the effects of rotor core lamination on the rotordynamic analysis via a 2D prediction model. The influence of lamination is considered as the change in the elastic modulus of the rotor core, which is determined by a modification factor ranging from 0 to 1.0. The analysis results show that the unbalanced response of the rotor-bearing system significantly varies depending on the value of the modification factor. Through modal testing of the system, the modification factor of 0.079 is proven to be appropriate to consider the effects of lamination. Next, we investigate the influence of ball bearing clearance on the rotordynamic analysis by establishing a bearing analysis model based on Hertz's contact theory. The analysis results indicate that negative clearance greatly changes the bearing static behavior. Rotordynamic analysis using predicted bearing stiffness with various clearances from -0.005 mm to 0.010 mm reveals that variations in clearance result in a slight difference in the displacement of the system up to 18.18. Thus, considering lamination in rotordynamic analysis is necessary as it can cause serious analysis errors in unbalanced response. However, considering the effect of the bearing clearance is optional because of its relatively weak impact.

Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part I ; A Driving Motor-Bull Gear Rotor-Bearing System (터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part I : 구동 모터-불기어 로터-베어링 시스템)

  • 이안성;정진희
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.593-599
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    • 1999
  • A rotordynamic analysis is performed with a motor-bull gear rotor system supported on two partial bearings, which is intended to drive a high-speed turbo-chiller compressor impeller shaft through its built-in pinion gear. The motor-bull gear rotor system has a rated speed of 3,600 rpm, and is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support partial bearings are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the motor-bull gear rotor-bearing system is carried out to evaluate its whirl natural frequencies and mode shapes and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regradless of operating conditions, i.e., loads and operating speeds.

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Measurements and Predictions of Rotodynamic Performance of a Motor-Driven Small Turbocompressor Supported on Oil-Free Foil Bearings (무급유 포일 베어링으로 지지되는 소형 전동 압축기의 회전체동역학 성능 측정 및 예측)

  • Baek, Doo San;Hwang, Sung Ho;Kim, Tae Ho;Lee, Jong Sung;Kim, Tae Young
    • Tribology and Lubricants
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    • v.38 no.2
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    • pp.53-62
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    • 2022
  • This study presents experimental measurements of the rotordynamic performance of a motor-driven small turbocompressor supported by gas beam foil journal bearings (GBFJBs) and compares the test results with the predictions of a computational model. The experiments confirmed that the rotational synchronous frequency component dominates the behavior of the overall rotor vibrations, whereas the nonsynchronous components are insignificant, indicating the rotor-bearing system remains stable up to 100 krpm. The undamped natural frequency and imbalanced response of the rotor-bearing system are predicted when integrating the finite element model of the rotor-bearing system with the predictions of the bearing dynamic coefficients. The results are in good agreement with the experimental results. In addition, base excitation test results show that the small turbocompressor can endure large external forces and demonstrate limited rotor amplitudes. A simple single degreeof-freedom rotor model using the nonlinear stiffness of the GBFJBs can effectively predict the test results.

Iterative Control-Relevant Identification and Controller Enhancement of MIMO Magnetic Bearing Rigid Rotor (반복적 설계 방식을 사용한 다중입출력 자기베어링 시스템의 식별 및 제어기 성능 향상)

  • Han, Dong-Chul;Lee, Sang-Wook;Ahn, Hyeong-Joon;Lee, Sang-Ho
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.493-498
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    • 2000
  • The magnetic bearing systems are intrinsically unstable, and need the feedback control of electromagnetic forces with measured displacements. So the controller design plays an important role in constructing high performance magnetic bearing system. In case of magnetic bearing systems, the order of identified model is high because of unknown dynamics included in closed loop systems - such as sensor dynamics, actuator dynamics-and non-linearity of magnetic bearings itself. "Identification for control" - joint optimization of system identification and controller design- is proposed to get the limited-order model which is suited for the design of high-performance controller. We applied the joint identification/controller design scheme to MIMO rigid rotor system supported by magnetic bearings. Firs, we designed controller of a nonlinear simulation model of MIMO magnetic bearing system with this scheme and proved its feasibility. Then, we performed experiments on MIMO rigid rotor system supported by magnetic bearings, and the performance of closed-loop system is improved gradually during the iteration.

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A Generalized Modal Analysis for Multi-Stepped, Distributed-Parameter Rotor-Bearing Systems (다단 연속 회전체 베어링 계의 일반화된 모드 해석)

  • 박종혁;홍성욱
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.525-534
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    • 1999
  • The present paper proposes a generalized modal analysis procedure for non-uniform, distributed-parameter rotor-bearing systems. An exact element matrix is derived for a Timoshenko shaft model which contains rotary inertia, shear deformation, gyroscopic effect and internal damping. Complex coordinates system is adopted for the convenience in formulation. A generalized orthogonality condition is provided to make the modal decomposition possible. The generalized modal analysis by using a modal decomposition delivers exact and closed form solutions both for frequency and time responses. Two numerical examples are presented for illustrating the proposed method. The numerical study proves that the proposed method is very efficient and useful for the analysis of distributed-parameter rotor-bearing systems.

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Seismic Response Analysis of Steam Turbine-Generator Rotor System(1st Report, In case of rotor-bearing system only) (증기터빈$\cdot$발전기축계의 지진응답해석(제 1 보, 로터$\cdot$베어링시스템만을 고려한 경우))

  • 양보석;김용한
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.554-564
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    • 1999
  • This paper presents the analytical method to evaluate the seismic responses on steam turbine-generator rotor system. Deterministic analytical methods, such as response spectrum approach, modal superposition method and direct integration method, are used to calculate the seismic response. The computer software is also developed based on the methods then can be applied to estimate the seismic safety of turbine-generator rotor system for power plants. Numerical example of a steam turbine-generator rotor system of 1007MW nuclear power plant is presented. The aseismatic performance are checked by comparing maximum seismic deflection at bearing positions with bearing clearance.

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