• Title/Summary/Keyword: Rotor Unbalance

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Rotordynamic Design and Analysis of the Rotor-Bearing System of a 600HP Gear Driven Turbo-Compressor (600HP급 기어구동형 터보 공기압축기 회전체계의 동역학적 설계 및 해석)

  • 최상규;김영철;권병수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.50-57
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    • 1997
  • A 600HP class high-speed gear driven 3-stage turbo-compressor (IGCC : Integrally Geared Centrifugal Compressor) driven by a 3600 rpm AC induction motor has been designed, of which low speed pinion runs at 35000 rpm and high speed pinion at 50000 rpm nominally. Due to its high speed operation, the system requires very reliable bearing selection and design as well as accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the IGCC rotor-bearing system predicted that the low speed pinion rotor mounted on 5-pad tilting pad bearings has two critical speeds before its design speed and high speed pinion rotor only one critical speed, and estimated critical speeds of both pinion shafts are away from the continuous operating speed enough to satisfy the corresponding API requirement. The forced response analysis with API specified maximum allowable unbalances also showed that unbalance responses are small enough for smooth operation of the system.

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Vibration Analysis of Steam Turbine-Generator Rotor System Using Component Mode Synthesis Method (구분모드합성법을 이용한 증기터빈$\cdot$발전기축계의 진동해석)

  • Yang, B.S.;Kim, Y.H.;Choi, B.G.;Lee, H.
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.401-408
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    • 1999
  • A method is presented for the vibration analysis of steam turbine-generator rotor system based on the component mode synthesis method. The motion of each component of the system is described by superposing constraint mode associated with boundary coordinates and constrained normal modes associated with internal coordinates. This method using real fixed-interface modes allows for significant reduction in system model size while retaining the essential dynamic characteristics of the lower modes. The capability of this method is demonstrated in the natural frequency and unbalance response analysis of the steam turbine-generator rotor system in which the dynamics of the pedestal is considered. The results by the present method are compared with finite element method and trnasfer matrix method in terms of the accuracy and computing time.

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A Study on Identifying Dynamic Characteristic Parameters of Rotor Bearing Systems Using Field Measurement Data of Unbalance Responses (현장 불평형 응답을 이용한 로터-베어링 시스템의 매개변수 규명 연구)

  • Lee, Dong-Hwan;Kim, Paul-Y.;Park, Noh-Gil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.605-611
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    • 2000
  • Presented in this paper is a new method of identifying the critical speed of rotor-bearing systems without actually reaching at the critical speed itself. Using the method, it is not only possible to calculate the critical speed by measuring a series of rotor responses at much lower rotating speeds away from and without reaching at the critical speeds but also the damping ratio and eccentricity of the system can be identified at the same time. Two types of test rotors were tested on the Rotor Dynamics Test Facility at the Rotordynamics Lab., KIMM, and the theory has been confirmed experimentally. The method can be adopted to monitor changes of the dynamic characteristics of critical rotating machinery before and after overhauls, repairs, exchanges of various parts, or to detect trends of direction of subtle changes in the dynamic characteristic parameters over a long periods of time.

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Forward and backward whirling of a spinning nanotube nano-rotor assuming gyroscopic effects

  • Ouakad, Hassen M.;Sedighi, Hamid M.;Al-Qahtani, Hussain M.
    • Advances in nano research
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    • v.8 no.3
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    • pp.245-254
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    • 2020
  • This work examines the fundamental vibrational characteristics of a spinning CNT-based nano-rotor assuming a nonlocal elasticity Euler-Bernoulli beam theory. The rotary inertia, gyroscopic, and rotor mass unbalance effects are all taken into consideration in the beam model. Assuming a nonlocal theory, two coupled 6th-order partial differential equations governing the vibration of the rotating SWCNT are first derived. In order to acquire the natural frequencies and dynamic response of the nano-rotor system, the nonlinear equations of motion are numerically solved. The nano-rotor system frequency spectrum is shown to exhibit two distinct frequencies: one positive and one negative. The positive frequency is known as to represent the forward whirling mode, whereas the negative characterizes the backward mode. First, the results obtained within the framework of this numerical study are compared with few existing data (i.e., molecular dynamics) and showed an overall acceptable agreement. Then, a thorough and detailed parametric study is carried out to study the effect of several parameters on the nano-rotor frequencies such as: the nanotube radius, the input angular velocity and the small scale parameters. It is shown that the vibration characteristics of a spinning SWCNT are significantly influenced when these parameters are changed.

Dynamic Behavior of Rotor in Switched Reluctance Motor Due to Unbalanced Mass (질량 불평형에 의한 SRM 회전자의 동적 거동에 관한 연구)

  • Ha, Gyeong-Ho;Hong, Jeong-Pyo;Kim, Gyu-Taek;Jang, Gi-Chan
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.5
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    • pp.305-312
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    • 2000
  • This study deals with the dynamic response of a rotor in Switched Reluctance Motor(SRM) caused by the unbalance force such as the unbalanced mass and electromagnetic force. The method to analyze the mechanical response of the rotor supported on the bearing is based on an extension of the 3-dimensional Transfer Matrix Method(TMM) coupled with the electromagnetic force calculated by Maxwell stress tensor. The displacement of the rotor as a function of frequency according to the position of the unbalanced mass is evaluated from the frequency response function (FRF). The rotor behaviour with the electromagnetic force is compared with that without the electromagnetic force. In addition, the resonance speeds and the vibration modes are analyzed and demonstrated in this paper. These results are useful in designing the mechanical rotor and in balancing properly the rotor to reduce vibration and noise.

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Three-dimensional Rotordynamic Analysis Considering Bearing Support Effects (베어링 지지 효과를 고려한 3차원 로터동역학 해석)

  • Park, Hyo-Keun;Kim, Dong-Man;Kim, Yu-Sung;Kim, Myung-Kuk;Chen, Seung-Bae;Kim, Dong-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.2 s.119
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    • pp.105-113
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    • 2007
  • In this study, three-dimensional rotordynamic analyses have been conducted using equivalent beam, hybrid and full three-dimensional models. The present computational method is based on the general finite element method with rotating gyroscopic effects of the rotor system. General purpose commercial finite element code, SAMCEF which includes practical rotordynamics module with various types of rotor analysis tools and bearing elements is applied. For the purpose of numerical verification, comparison study for a benchmark rotor model with support bearings is performed first. Detailed finite element models based on three different modeling concepts are constructed and then computational analyses are conducted for the realistic and complex three-dimensional rotor system. The results for rotor stability and mass unbalance response are presented and compared with the experimental vibration test data conducted herein.

A Study for Application of Active Magnetic Bearing using Quantitative Feedback Theory (Quantitative Feedback Theory를 이용한 능동 자기베어링의 적용 연구)

  • Lee, Gwan-Yeol;Lee, Hyeong-Bok;Kim, Yeong-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.107-115
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    • 2001
  • Most of rotating machineries supported by contact bearing accompany lowering efficiency, vibration and wear. Moreover, because of vibration, which is occurred in rotating shaft, they have the limits of driving speed and precision. The rotor system has parametric variations or external disturbances such as mass unbalance variations in long operation. Therefore, it is necessary to research about magnetic bearing, which is able to support the shaft without mechanical contact and to control rotor vibration without being affected by external disturbances or parametric changes. Magnetic bearing system in the paper is composed of position sensor, digital controller, actuating amplifier and electromagnet. This paper applied the robust control method using quantitative feedback theory (QFT) to control the magnetic bearing. It also proposed design skill of optimal controller, in case the system has structured uncertainty, unstructured uncertainty and disturbance. Reduction of vibration is verified at critical rotating speed even external disturbance exists. Unbalance response, a serious problem in rotating machinery, is improved by magnetic bearing using QFT algorithm.

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Dynamic response analysis of vertical pumps (입형펌프의 동적 응답해석)

  • 양보석;김원철;임우섭;권명래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.362-372
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    • 1989
  • It is important in design of vertical pumps to consider external excitation in addition to rotor vibration due to unbalance. In this study, a model of a vertical pump was developed for the analysis of its dynamic response. The vertical pump was modeled with lumped masses and springs which represent multi-cylindrical and rotor structure. A dynamic simulation program was developed and numerical calculation on the above mentioned problems were carried out.

Effect of Unbalance on Vibration and Machining of Al6061 Aluminum Alloy in Precision Rotator (정밀회전체의 언밸런스 변화에 따른 진동과 Al6061 알루미늄 합금 가공에 미치는 영향)

  • Kim, Min Soo;Kim, Jung Tae;Park, Seok Woo;Jeong, Dong Uk;Choi, Sun Ho;Koo, Bon Heun;Yoon, Sang Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.76-82
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    • 2021
  • At present, with the development of precision instruments, high dimensional accuracy of workpieces must be ensured. In particular, for the aluminum alloys used in automobiles, the surface roughness of the workpiece is extremely important. The dimensional accuracy and surface roughness of the workpiece is considerably affected by the rotational accuracy of the rotor. Therefore, to enhance the rotational accuracy, various variables such as those related to the components such as bearings, motors, and end mills, rotational speeds, and vibrations must be considered. In this study, the difference in the quality of the workpieces was compared considering the weight imbalance and rotational speed as variables.