• 한국세라믹학회지
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• 제51권4호
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• pp.300-306
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• 2014

To recycle coal bottom ash(denoted here as CBA) generated from thermal power plants as a functional construction material, artificial soil(denoted as AS) containing CBA with dredged soil(denoted as DS) at a ratio(wt%) of 70 : 30 was manufactured by means of material engineering with sintering in a rotary kiln at $1125^{\circ}C$ using a green body formed via extrusion processing. The properties of the soil mechanics of the AS and the as-received CBA were analyzed and compared. Compaction testing results determined an optimum moisture content of the AS and CBA at 18%. During these tests, the maximum dry unit weights of the materials were similar, at 1.57 and 1.58 $t/m^3$, respectively. The compressive strength levels of the AS and CBA concrete specimens were 5.1 and 5.4 $t/m^3$, respectively, both of which increased after materials engineering processing. In a consolidation test, the compression index of the AS and CBA was found to be $0.114{\pm}0.001$ in both cases. The values were similar regardless of the materials engineering processes, but during the consolidation of AS, its coefficient was higher than that of the CBA materials.

• 한국응용과학기술학회지
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• 제15권1호
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• pp.79-90
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• 1998

One of the objectives of this study were to develop a process for manufacturing activated carbons from agricultural by-products(rice shells and saw dust) and another is to measure the iodine number, ash content and removal ratio of COD. The other is to compare those values with those of commercialized activated carbons. Agricultural by-products based activated carbons were manufactured through the steam-reaction method. A rotary kiln type furnace was used for both carbonization and activation. The optimum operating temperatures for carbonization and activation were $650^{\circ}C$ and $900^{\circ}C$, respectively. For the activated carbons produced under these conditions, the iodine number was 1,127mg/g. Especially, removal efficiency of COD was 61.5% for 40mg/L of wastewater and 30% for 150mg/L of SLS(Sodium Lauryl Sulfate).

• 유기물자원화
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• 제16권3호
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• pp.29-37
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• 2008

본 연구는 연속적 연풍건조와 열분해 장치를 이용한 Full Scale 최적조건 하에서 하수슬러지 케익를 처분하는 방안을 제시하는데 목적이 있다. 본 연구는 P시 N하수처리장의 탈수슬러지 케익를 사용하였으며, 열풍건조와 열분해로의 연계 공정에서 운전조건은 건조온도가 $130{\sim}180^{\circ}C$와 열분해 장치의 온도는 $650{\sim}750^{\circ}C$의 조건에서 장치를 실행하였다. 열풍식 컨베이어식 열풍건조 온도는 $130{\sim}180^{\circ}C$. 부하량 600~750kg/h(W =79.5%)와 체류시간은 110~120분대에서 최적조건을 연구하였다. 연속적 로타리식 열분해공정의 온조조건은 $650{\sim}750^{\circ}C$, 유입부하량 100~158kg/h와 체류시간은 20~40분대에서 최적운전 조건을 평가하기 위해서 실험을 실행하였다. 하수슬러지 케익의 함수율은 78~80%의 조건에서 운전을 실행한 결과 내부수 세포벽 파괴로 인하여 최종적으로 1~3%범위 내까지 수분이 감소하는 것으로 나타났다. 본 연구에서 증발건조와 열분해의 연속공정에 발생되는 동역학적인 변화에 영향을 미치는 주요 매개 변수는 체류운전시간, 슬러지내 수분함량, 슬러지 고형물량, 컨베이어속도, 회전속도 등의 결과에 따라서 최적조건을 산출하였다.

• 펄프종이기술
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• 제46권2호
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• pp.1-7
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• 2014

Causticizing calcium carbonate (CCC) is produced as a by-product in the causticization step of the kraft pulping process. It is often calcined in a rotary lime kiln after being dewatered and reused in the causticizing process. But for the China mill, the conventional recycled way is difficult because the CCC is mainly obtained from non-wood pulping materials, which higher silicon content led to serious silicon obstacle. So it is often discarded as solid waste or used in landfill after dewatering and secondary pollution is brought. In order to prevent its secondary pollution, recent years, the CCC is used as a filler in China papermaking industry. In mill trials, the CCC can be used to replace an amount of precipitated calcium carbonate (PCC). Unfortunately, the application scope and dosage of CCC have been limited due to its lower sizing efficiency than PCC. In this study, the reason for the lower sizing efficiency of alkyl ketene dimer (AKD) when CCC was used as a filler was investigated. The results showed that the materials in green liquid, such as insoluble matter in green liquid, silicon and metal ions, were a little influence on the sizing efficiency of AKD. The higher BET and BJH pore volume of the CCC were the main reason for lower sizing efficiency of AKD when it was used as filler.

• 한국대기환경학회지
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• 제18권3호
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• pp.213-221
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• 2002

The emission characteristics of particulate matter (PMs) and heavy metals from hazardous industrial wast incinerators were investigated. The particle size distribution (PSD) of PM-10 showed different patterns for two tripes of incinerators; stoker and rotary kiln. However both types showed bimodal form at inlet of air pollution control devices (APCD) and each peak (mode) is located at smaller than 1 ${\mu}{\textrm}{m}$ and near 10 ${\mu}{\textrm}{m}$. It could explain the growth of fine PM by nucleation/coagulation/condensation of metal vapors for fine mode. The PSD of PM-10 after APCD was also influenced by APCD types that had different collection mechanism, and both electrostatic precipitator and bag filter showed less collection efficiency for particles ranged from 0.2 to 0.4 ${\mu}{\textrm}{m}$ and led to a mode in the range of 0.2 to 0.8 ${\mu}{\textrm}{m}$. However the hag filter showed two modes of PSD, while the electrostatic precipitator had one peak. The PMs and heavy metals emission factors, the representative value of emission quantity for sources, for tested facilities were developed. The emission factor of uncontrolled total PM and PM-10 were 14.7 and 7.05 kg/ton waste, respectively. The emission factors from this study were a little bit different with those from US EPA AP-42. It may thus be appropriate to use these results in the course of developing national emission factors.

• 유기물자원화
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• 제11권3호
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• pp.42-50
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• 2003

본 연구는 bench-규모의 반자동식 로타리 킬른식 열분해로를 이용하여 실험하였다. 운전매개변수는 온도를 $450-800^{\circ}C$로 변화시켜 실험을 실행하였고, 고형물의 열분해 공정의 체류시간은 7~20min내외로 변화하여 실험을 하였다. 본 연구에서 중요한 실험매개변수는 운전시간, 슬러지 수분함량, 고형물량에 따라 온도를 변화시켜 열분해특성을 연구하였다. 운전시간 9분의 일정한 상태에서 $670^{\circ}C$ 조건은 탄소쇄 $C_1-C_3$의 물질의 생성은 증가하였지만, $C_4-C_6$를 함유한 오일성분은 감소하는 것으로 나타났다. 본 연구결과에서 온도변화에 따른 열분해 온도에 의해서는 미치는 영향은 크지만, 최적의 온도상태의 운전시간의 변화에 따라 발생량의 차이가 무시할 정도로 나타났다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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• pp.549-552
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• 2008

시멘트는 CaO, SiO2, Al2O3, Fe2O3, 등을 주요 성분으로 이루어져 있으며, 시멘트는 천연의 원료인 석회석, 규석, 점토, 철질 원료를 분쇄 및 혼합하여 고온의 킬른에서 소성 공정을 거쳐 제조된다.산화분위기의 소성과정을 거치면서 원료에 포함되어진 크롬 중 일부는 6가 크롬으로 용출된다. 또한 클링커의 원료 중 일부는 슬래그, 슬러지 등으로 대체되어 사용되고 있어 소성 공정중 원료에 포함되어져 있는 크롬은 6가 크롬으로 전환되어져 최종의 제품인 시멘트에도 6가 크롬은 포함되어진다. 원료에 함유된 중금속중 수용성 6가 크롬은 접촉시 알레르기를 발생시키는 원인으로 보고되고있다. 따라서 시멘트 중 6가 크롬의 저감 방법으로는 시멘트 공장에서 사용되어지는 대체원료의 사용량을 줄이고, 크롬 함량이 낮은 원료를 사용해야 하며, 클링커가 제조되는 분위기를 제어하여 크롬의 전환율을 낮추는 방법이 있을 수 있다. 따라서 클링커 원료의 종류 및 함량을 변화시켜 제조된 클링커의 6가 크롬의 용출특성을 검토하였으며, 대체원료의 사용이 증가함에 따라 6가 크롬의 용출량은 증가하였으며, 클링커의 소성온도가 낮아짐에 따라 6가 크롬의 용출도 증가함을 확인할 수 있었다.

• 한국세라믹학회지
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• 제53권2호
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• pp.215-221
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• 2016

In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

• 한국세라믹학회지
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• 제47권6호
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• pp.583-589
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• 2010

In this paper, the properties of reclaimed ash(RA) from various domestic thermal power plants(S, D and H) were analyzed, and the possibility of fabricating the artificial lightweight aggregate(ALA) using RA was studied. The chemical compositions of RA are similar to the clay, but it had higher concentrations of alkali earth metal oxides(CaO, MgO) and unburned-carbon. The TCLP(Toxicity Characteristic Leaching Procedure) results showed that the dissolution concentrations of heavy metal ions of RA were below the limitation defined by the enforcement regulation of wastes management law in Korea. The results of IC analysis showed that leaching concentration of $Cl^-$ ion was 124 ppm for RA of HN and ${SO_4}^{2-}$ ion was leached a few hundreds ppm for all RA in this study. The ALAs with various mass ratio of clay to reclaimed ash(RA:Clay = 7:3, 6:4, 5:5, 4:6, 3:7) were sintered with a electric muffle furnace at the temperature of $1050{\sim}1200^{\circ}C$. The specific gravity and water absorption(%) of the sintered ALAs were 1.1~1.8 and 10~30% respectively. The ALA sintered in the rotary kiln at $1125^{\circ}C$ showed a bulk density of 1.7 and water absorption of 15.2%.

• 유기물자원화
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• 제12권2호
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• pp.52-60
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• 2004

본 연구는 슬러지처분을 위해서 유기성페기물 감량화, 에너지 회수기술 공정시도, 자연순환형 슬러지 처분을 위한 최종 시스템개발의 기초연구이다. 본 연구는 full-규모의 건조시스템과 반자동식 로타리 킬른식 열분해로를 이용하여 실험하였다. 운전매개변수는 온도를 건조는 $160{\sim}175^{\circ}C$와 열분해온도는$450{\sim}800^{\circ}C$로 변화시켜 실험을 실행하였고, 고형물의 열분해 공정의 체류시간은 9min으로 실험을 t실행하였다. 본 연구에서 중요한 실험매개변수는 운전시간, 슬러지 수분함량, 고형물량에 따라 온도를 변화시켜 열분해특성을 연구하였다. 운전시간 9분의 일정한 상태에서 $670^{\circ}C$조건은 탄소쇄 $C_1{\sim}C_3$의 물질의 생성은 증가하였지만, $C_4{\sim}C_6$를 함유한 오일성분은 감소하는 것으로 나타났다.