• Title/Summary/Keyword: Rotary Machinery

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A Design Fitness Analysis of Journal Bearings for LPLi Fuel Pump Application (LPLi 연료펌프 적용을 위한 저어널 베어링의 설계 적합성 해석)

  • Lee, An-Sung;Kim, Chang-Up
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.324-329
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    • 2009
  • In this study a complex design fitness analysis of journal bearings is carried out for the LPLi rotary-vane fuel pump application, as an external and horizontal installation, in LPG vehicles. Bearings considered in the analyses are plain and 3-axial groove journal bearings. Upon reflecting the fact that the primary failure mode of bearings in the application is a premature friction and wear failure of bearing metal due to a very low viscosity of liquid fuel LPG as a bearing lubricant, the performance factors of bearings used in an evaluation process of design fitness are a load carrying capacity and vibration suppression ability relative to a rated speed. At this time the design variables of bearings are a radial clearance and length. Results show that, in terms of both of the load carrying capacity and vibration suppression ability, the plain journal bearings are superior to the 3-axial groove journal bearings and among the plain bearings the smaller the bearing clearance (5>10>$15\;{\mu}m$) is and the longer the bearing length (6<8<10<12<14 mm) is, the better the bearing performance is.

Simulator of Accuracy Prediction for Developing Machine Structures (기계장비의 구조 특성 예측 시뮬레이터)

  • Lee, Chan-Hong;Ha, Tae-Ho;Lee, Jae-Hak;Kim, Yang-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.265-274
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    • 2011
  • This paper presents current state of the prediction simulator of structural characteristics of machinery equipment accuracy. Developed accuracy prediction simulator proceeds and estimates the structural analysis between the designer and simulator through the internet for convenience of designer. 3D CAD model which is input to the accuracy prediction simulator would simplified by the process of removing the small hole, fillet and chamfer. And the structural surface joints would be presented as the spring elements and damping elements for the structural analysis. The structural analysis of machinery equipment joints, containing rotary motion unit, linear motion unit, mounting device and bolted joint, are presented using Finite Element Method and their experiment. Finally, a general method is presented to tune the static stiffness at a rotation joint considering the whole machinery equipment system by interactive use of Finite Element Method and static load experiment.

A Study on Track Drive Unit Test and Evaluation for Mini Excavators (소형 굴삭기의 주행구동유니트 시험평가에 관한 연구)

  • Lee, Gi-Chun;Lee, Young-Bum;Choi, Byung Oh
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.139-144
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    • 2015
  • Track drive unit adopted in the small sized excavator generally have been used in the construction equipment under the 10 tons as the driving device with forwarding and reversing of excavator. It is required to study the accelerated life test applied by over torque and speed to test the durability life test reflected the many driving modes of small sized excavator and also need to equip the comprehensive performance and life test equipments to do the various performance tests. This study had analyzed the failure modes of the components, and calculated the equivalent loads investigated the used loads in the real field conditions and elicits the acceleration factor adopted in the inverse power model. Also, this study have considered the changes of the acceleration factor and the durability test time in the case of the rotary group and the bearing through analyzing the main failure modes. It was calculated the no failure test time about 2 samples and confidence level 90% and elicited the accelerated life time 720 hours.

Analysis of Emissions of Agricultural Tractor according to Engine Load Factor during Tillage Operation (엔진 부하율에 따른 트랙터 경운 작업 시 배기가스 분석)

  • Lee, Jun Ho;Jeon, Hyeon Ho;Baek, Seung Yun;Baek, Seung Min;Kim, Wan Soo;Siddique, Md. Abu Ayub;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.54-61
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    • 2022
  • This is a basic study analyzing emissions of an agricultural tractor during tillage operations. In this study, CO, THC, NOx, and PM considered as emission factor were analyzed during plow and rotary tillage operation by the tractor. Engine torque and rotational speed were measured through ECU. Engine power was calculated using engine torque and rotational speed. The emissions was calculated based on the number of units, rated power, load factor, and operating time. Results showed that the load factor was calculated almost twice, which was higher than 0.48. It was also observed that the emission of the tractor was variable for different agricultural operations because tractor loads were different based on operations. There was a difference in emissions due to differences in plow and rotary working hours. To estimate the emission of agricultural tractor based field operations in detail, it is necessary to consider TAF (Transient Adjustment Factor) and DFA (Deterioration factor). In the future, TAF and DFA will be considered to estimate emissions of the agricultural tractor. Finally, results of this study can contribute to the literature to estimate tractor emissions accurately.

Analysis of Power Requirement for 105 HP Agricultural Tractor during Rotary Tillage Operation (로타리 작업 시 105마력급 농업용 트랙터의 소요동력 분석)

  • Kim, Wan-Soo;Choi, Chang-Hyun;Park, Seong-Un;Kim, Yong-Joo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.8-8
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    • 2017
  • 본 연구는 로타리 작업에 따른 105마력급 농업용 트랙터의 소요동력을 분석하기 위하여 수행되었다. 소요동력 측정 시스템은 차축 토크미터, PTO 토크미터, 주/보조 유압센서, 데이터 수집장치를 이용하여 구성하였다. 시험에 사용된 트랙터는 동양물산 105 HP급 트랙터 (S07, TYM, Korea)이며, 작업기는 로타베이터 (SW 230GL, Sungwoo Industrial Co. Ltd, Korea)를 사용하였다. 포장시험은 전라북도 부안군에 죽림길에 위치한 $4,000m^2$ ($100m{\times}40m$) 크기의 경작지 2곳에서 수행하였다. 포장시험 시 작업 단수는 주행단수 L3단 (2.38 km/h)에서 PTO 단수 1단 (540 rpm)과 2단 (750 rpm)으로 설정하였고, 로타리 작업 시 경심은 13 cm 조건에서 실시하였다. 트랙터 작업은 동양물산의 성능시험 업무를 맡고 있는 숙련된 작업자가 숙달된 방법으로 수행하였다. 포장시험지의 토양환경은 임의의 15곳에서 채취한 시료를 이용하여 토성, 함수율, 원추 관입지수에 대하여 미국 농무부 (USDA)법을 기준으로 분석하였다. 토양환경 분석 결과 토성은 Sandy loam (사양토), 평균 함수율은 35.15%, 평균 원추관입지수는 1,562 kPa로 나타났다. PTO 1단 작업 시 트랙터의 평균 소요동력은 차축, PTO, 주 유압, 보조 유압에 대하여 각각 1.8, 54.0, 1.3, 그리고 1.1 hp로 나타났다. PTO 2단 작업 시 트랙터의 평균 소요동력은 차축, PTO, 주 유압, 보조 유압에 대하여 각각 1.2, 79.4, 1.2, 그리고 1.0 hp로 나타났다. PTO 1단 작업 시 소요동력의 합은 58.2 hp로, 정격 마력 (105 hp) 대비 55.43 % 사용한 것으로 나타났으며, PTO 2단 작업 시 소요동력의 합은 82.8 hp로, 정격 마력 대비 78.85% 사용한 것으로 나타났다. PTO 1단 대비 2단에서는 PTO를 제외한 차축, 주 유압, 보조 유압의 소요동력이 감소하였으나, PTO에서 약 1.47배로 크게 증가하여 전체적으로 소요동력이 증가한 것으로 나타났다. 향후 다양한 작업기 및 작업 단수에 따른 소요동력을 분석하여 농업용 트랙터의 모든 부하 조건에 대한 데이터베이스 구축에 관한 연구를 수행할 예정이다.

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Development of the Red Pepper Auto-tedding Machine for the Production of Taeyangcho in Greenhouse (비닐하우스 내 태양초 생산을 위한 고추 자동 교반장치 개발)

  • Ha, Yu-Shin;Kim, Ki-Dong;Nam, Sang-Heon;Son, Chul-Min;Koo, Geon-Hyo;Lee, Ki-Myung;Hwang, Bu-Won;Kim, Jin-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.6
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    • pp.453-460
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    • 2011
  • This study was carried out to test a red pepper tedding factors which is needed for design and development of an auto-tedding machine and a performance. According to this test, the results can be summarized as follows: The results of the tedding factors test according to shape of rotary blade, which is the 0.4 to 0.5 mm brush type, was found to be the most appropriate. As a result of tedding ratio which includes brush diameters, driving velocities and rotation velocities, there was generally no significance difference, but the red pepper tedding efficiency was found to be 39.7%. The moisture drying rate of red pepper was found to be 0.9 %w.b./h in prototype auto-tedding machine and 0.4 %w.b./h in traditional practice. The drying time was found to be 3 days in prototype auto-tedding machine and the traditional practice was 6 days. The average variable coefficient of the red pepper moisture content was found to be 16.8% in prototype auto-tedding machine in comparing with the traditional practice of 35.0%. This test showed a difference around two times, and this difference was evaluated to be the reason for irregular drying and different drying times.

An Ultra-precision Lathe for Large-area Micro-structured Roll Molds (대면적 미세패턴 롤 금형 가공용 초정밀 롤 선반 개발)

  • Oh, Jeong Seok;Song, Chang Kyu;Hwang, Jooho;Shim, Jong Youp;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1303-1312
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    • 2013
  • We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.

Work load analysis for determination of the reduction gear ratio for a 78 kW all wheel drive electric tractor design

  • Kim, Wan-Soo;Baek, Seung-Yun;Kim, Taek-Jin;Kim, Yeon-Soo;Park, Seong-Un;Choi, Chang-Hyun;Hong, Soon-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.46 no.3
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    • pp.613-627
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    • 2019
  • The purpose of this study was to design a powertrain for a 78 kW AWD (all wheel drive) electric tractor by analyzing the combination of various reduction gear ratios on a commercial motor using data from actual agricultural work and driving conditions. A load measurement system was constructed to collect data using wheel torque meters, proximity sensors, and a data acquisition system. Field experiments for measuring load data were performed for two environmental driving conditions (on asphalt and soil) and four agricultural operations (plow tillage, rotary tillage, loader operation, and baler operation). The attached implements and gear stages were selected through farmer surveys. The range of the reduction ratio was determined by selecting the minimum reduction ratio needed to satisfy the torque condition required for agricultural operations and the maximum reduction gear ratio to satisfy the maximum travel speed. The minimum reduction gear ratio selected was 57 in consideration of the working load condition and the maximum reduction gear ratio selected was 62 considering the maximum running speed. In the range of the reduction gear ratio 57 - 62, the selected motor satisfied all working torque conditions. As a result, the combination of the selected motor and reduction gear ratio was applicable for satisfying the loads required during agricultural operation and driving operation.

Pyrolysis Characteristics of Oil Shale (Oil shale의 열분해 특성 연구)

  • Roh, Seon Ah;Yun, Jin Han;Keel, Sang In;Lee, Jung Kyu;Kim, Han Seok
    • Clean Technology
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    • v.24 no.4
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    • pp.365-370
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    • 2018
  • Oil shale is the sedimentary rock containing kerogen, which is one of the abundant unconventional fuel. In the pyrolysis process, oil, gas and coke are produced from the decomposition of oil shale. In this study, TGA and the continuous pyrolysis of oil shale have been investigated for the clean conversion of oil shale. Effects of reaction temperature and residence time on the pyrolysis conversion and oil production rate have been determined. Conversion of oil shale increases with increasing the reaction temperature and residence time. Optimum conditions for oil production were reaction temperature of $450{\sim}500^{\circ}C$ at the residence time of 30 min.

The Stabilized Speed Control Modeling of Single-side Linear Induction Motor Considering End-effect (단부효과가 고려된 편측형 선형유도전동기의 안정속도제어 모델링)

  • Lim, Hong-Woo;Chae, Bong;Choi, Moon-Han;Lee, Kang-Yeon;Cho, Geum-Bae;Baek, Hyung-Lae
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.3
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    • pp.266-273
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    • 2006
  • In difference with the rotary type electrical machinery, the single-sided linear induction motor(SLIM) that generates the direct thrust, is widely used for the operation system of electrified railroad, lope-less elevation system, conveyer system, and so on. The operational principle of single-sided linear induction motor is constructively similar to the general rotary Induction motor It Is difficult to realize the complicate linear induction motor which is applied space vector pulse width modulation(SVPWM) system, but widely used in vector motor control system or servo control system because of its high performance in current control. In this paper, we has modeled the dynamic characteristic analyzing methode, and calculated efficiently the end effect by using equivalent circuit methode in the operating linear Induction motor control system.