• Title/Summary/Keyword: Rotary Machine

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A Case Study of the Breakdown Evaluation to the Machine at the Steel Company (철강회사에서 기계 고장 진단 사례연구)

  • Hong, Tae-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.2
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    • pp.195-202
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    • 2015
  • Rotating equipment seldom fails without notice, so breakdowns can usually be predicted and avoided by watching for signs of failure. In this paper, We study case for rotary machine with a breakdown analysis. Also We analyze the solution of the safety and the future breakdown of the each rotary machine through vibration analysis using measurement data. The implementation of the measurement and the test results are discussed. The result with suggested method showed netter stable Condition Monitoring & Diagnostics.

Design and Evaluation of an Ultra Precision Rotary Table for Freeform Machine Tools (자유곡면가공기용 초정밀 회전테이블의 설계 및 평가)

  • Hwang, Joo-Ho;Park, Chun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.94-100
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    • 2010
  • This paper describes the design and evaluation procedure of an ultra-precision rotary table for freeform generating machined tools. Design of the thrust and journal hydrostatic bearings and experimental evaluation of the table were performed. To get the compact size and less lost motion direct drive servomotor with ultra precision encoder. From the considered design, following performance were confirmed by experiment. The total stiffness of the prototype rotary table was 483.6 $N/{\mu}m$ and 97.6 $N/{\mu}m$ for axial and radial direction, respectively. Rotational accuracy of the table was investigated by capacitive sensor and reversal measurement technique, and 0.10 ${\mu}m$ radial direction and 0.05 ${\mu}m$ axial direction of the rotational accuracy were confirmed. The micro resolution of the table was also investigated with displacement of capacitive sensor, and $0.5/10000^{\circ}$ of micro resolution was confirmed. Index accuracy of the table was evaluated by the autocollimator and polygon mirror, and the $\pm0.39$ arcsec accuracy and $\pm0.16$ arcsec repeatability of the table were confirmed. Those are under the general requirements of ultra precision rotary tables for freeform generating machined tools.

Omni-Directional Motion Modeling of Concrete Finishing Trowel Robot with Circular Trowels (회전 트로웰의 원판형 가정을 통한 콘크리트 미장로봇의 전방향 운동 모델링)

  • Shin, Dong-Hun;Kim, Ho-Joong
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.4
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    • pp.454-461
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    • 1999
  • A concrete floor trowel machine, developed in the U.S in 1990's, consists of only two rotary trowels, and doesn't need any other mechanism for motion such as wheels. When the machine flattens a concrete floor with its rotary trowels, the machine can move in any direction by utilizing the unbalanced friction forces occurring between the rotary wheels and the floor when the trowels are tilted in appropriate directions. In order to automate the trowels machine, this paper proposed the self-propulsive concrete finishing trowel robot which has twin trowels. For the control of the robot, this paper discussed the following. Firstly, the dynamics model of the driving frictional force applied on each trowel from the floor is derived. Secondly, the relationship between the driving force for the robot and the control variable of the robot is derived. Finally, the basic motion of the robot are realized by using the obtained relationship. This paper figures out how the concrete floor finishing robot with tow trowels moves and will contribute to realizing it.

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Characteristic of Mirror Surface ELID Grinding of Large Scale Diametrical Silicon Wafer with Rotary Type Grinding Machine (로타리 연삭에 의한 대직경 Si-wafer의 ELID 경면 연삭특성)

  • 박창수;김원일;이윤경;왕덕현;김경년
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.660-665
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    • 2002
  • Mirror surface finish of Si-wafers has been achieved by rotary in-feed machining with cup-type wheels in ELID grinding. But the diameter of the workpiece is limited with the diameter of grinding wheel in the in-feed machining method. In this study, grinding experiments by the rotary surface grinding machine with straight type wheels ware conducted, by which the possible grinding area of the workpiece is independent of the diameter of the wheels. For the purpose of investigating the grinding characteristics of large scale diametrical silicon wafer, grinding conditions such as rotation speed of grinding wheels and revolution of workpieces are varied, and grinding machine used in this experiment is rotary type surface grinding n/c equipment with an ELID wit. The surface ground using the SD8000 wheels showed that mirror like surface roughness can be attained near 2 - 6 nm in Ra.

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The Wear charactericstics and Machinability to The type of Cast-iron of The Slot part of cylinder for Rotary compressor (로타리압축기 실린더 Slot부의 주조조직에 따른 가공표면 및 마모특성에 관한 연구)

  • 김동한
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.77-82
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    • 1998
  • The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.

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Post Processor Using a Fuzzy Feed Rate Generator for Multi-Axis NC Machine Tools with a Rotary Unit

  • Nagata, F.;Kusumoto, Y.;Hasebe, K.;Saito, K.;Fukumoto, M.;Watanabe, K.
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.438-443
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    • 2005
  • Handy paint rollers with simple or no patterns are generally used to transcribe its design to a wall just after painting. However, the types of the patterns are limited to several conventional ones, so that interior planners' or decorators' demands are gradually tending to getting attractive roller designs. In order to obtain abundant kinds of the roller designs, a new advanced 3D machining method should be established for cylindrical models. In this paper, a post-processor that can generate suitable NC data is proposed for multi-axis NC machine tools with a rotary unit. The 3D machining system with the post-processor is also presented for an attractive interior decorating. The machining system allows us to easily transcribe the relief designs from on a flat model to on a cylindrical model. The effectiveness of the proposed 3D machining system using the post-processor is demonstrated through some machining experiments.

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A Study on Accelerated Life Test of Hypoid Gear Rotary Reducer (하이포이드 회전감속기의 가속 수명시험 방법에 관한 연구)

  • Yoon, Sang-hwan;Beak, Kwon-in;Kim, Heonkeong;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.63-68
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    • 2017
  • In order to process more complicated and higher-precision parts, generally, an additional axis for a machine tool is needed which was an approach to minimize the cost of tool modification. A table with a rotary reducer that can rotate through the axis of the gear system was employed to a machine tool to achieve the purpose of adding an extra motion axis. In general, the motion of the rotary reducer is driven by a worm/wheel or helical gear system, which is different from the hypoid helical gear structure that used in this research. Reliability of guarantee of high accurancy throughout the whole life cycle is on of the critical factors to evaluate a rotary reducer in this field. In this paper, in order to evaluate life-time of rotary reducer, a low-cost accelerated life test was developed to satisfy the demands of clients.

An Error Motion Analysis of Rotary Stage Driven By PZT (PZT로 구동되는 회전 스테이지의 오차 운동 분석)

  • Kim, Jin-Ho;Shin, Dong-Ik;Yun, Deok-Won;Han, Chang-Soo;Lee, Sang-Moo;Nam, Kyung-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.132-136
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    • 2008
  • Axis of rotation error on rotary system are significant; such as the spindle radial error motion of a aligner, wire bonder and inspector machine which results in the poor state of manufactured goods. In this paper, the simple stage which consists of one PZT actuator and rotary encoder, is analyzed and measured by high resolution capacitance type displacement sensor. As the result of experiment, the paper discusses several issues that must be considered when designing rotary stage driven by PZT.

A Study on the Design of Index Table Drive of Rotary Transfer Machines to Reduce Cycle Time (사이클 타임 단축을 위한 로터리 트랜스퍼 머신의 인덱스 테이블 구동부 설계에 관한 연구)

  • Huh, Ki-Seok;Park, Yong-Woo;Kim, Dong-Seon;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.60-65
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    • 2022
  • This study focuses on the driving control design of an index, which is a key component of a rotary transfer machine that is effective in improving productivity and reducing manufacturing costs by shortening cycle time. Although various index studies have been conducted on the rotation of workpieces such as general-purpose machine tools and tilting indices, the development of an index for rotary transfer machines for transfer is insufficient. The index consists of a body, table, hydraulic cylinder, motor, reducer, and curved coupling. The torque of the table for driving was selected, and the angular velocity and torque pattern were simulated using the motor manufacturer's program. The specifications of the drive motor were determined based on the selected torque.

Finite Element Analysis and Dynamics Simulation of Mechanical Flux-Varying PM Machines with Auto-Rotary PMs

  • Huang, Chaozhi;Zhang, Zhixuan;Liu, Xiping;Xiao, Juanjuan;Xu, Hui
    • Journal of Power Electronics
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    • v.19 no.3
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    • pp.744-750
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    • 2019
  • A new type of auto-rotary PM mechanical flux-varying PM machine (ARPMMFVPMM) is proposed in this paper, which can overcome the problem where the air-gap magnetic field of a PM machine is difficult to freely adjust. The topology structures of the machine and the mechanical flux-adjusting device are given. In addition, the operation principle of flux-adjusting is analyzed in detail. Furthermore, the deformation of a spring with the speed variation is obtained by virtual prototype technology. Electromagnetic characteristics including the flux distribution, air gap flux density, flux linkage, electromagnetic-magnetic-force (EMF), and flux weakening ability are computed by 2D finite element method (FEM). Results show that the machine has some advantages such as the good field control ability.