• Title/Summary/Keyword: Rotary Dryer

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Full Scale Study on The Optimum Conditions for Disposal of Sewage Sludge Cake by Using Continual Thermal Wind Dryer and Pyrolysis (연속적 열풍건조/열분해 Full Scale 장치를 이용한 하수슬러지 케익 처분을 위한 최적조건 연구)

  • Ha, Sang-An
    • Journal of the Korea Organic Resources Recycling Association
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    • v.16 no.3
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    • pp.29-37
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    • 2008
  • The objective of this research is to evaluate the optimum treatment methods for disposal sludge cake at different temperatures and periods of time. The disposal dehydrated sewage cake used in this study was obtained from N wastewater treatment plant in the P City. This system consists of continuous conveyer thermal dryer and pyrolysis. The continual conveyer thermal dryer was operated to evaluate the optimum conditions with temperature settings, ranges from 130 to $180^{\circ}C$, loading rates of 650~750 kg/hr and operating times of 110~120 minutes. The continual pyrolysis was also operated to evaluate the optimum conditions with temperature settings, ranges from 650 to $750^{\circ}C$, loading rates of 100~158 kg/hr and operating times of 20~40 minutes. The sewage sludge cake has a moisture content of 78~80% (wt) which decreased up to 1~3%(wt) resulted in breaking of cell wall after operating the continuous conveyer thermal dryer and pyrolysis. Important parameters which were operating times, moisture contents, loading rates, conveyer velocities and rotary velocities effects on the thermal kinetics and dynamics were investigated to evaluate the optimum conditions for the continual thermal dryer and pyrolysis.

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A Numerical Study on the Spray Dryer Characteristic for Manufacture of Deep Sea Water Salt (해양심층수 기능성소금 제조를 위한 분무건조기 특성의 수치해석적 연구)

  • Kim, Hyeon-Ju;Shin, Phil-Kwon;Park, Seong-Je
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.24-29
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    • 2003
  • Deep sea water has cold temperature, abundant nutrients and minerals, and good water quality that is pathogen-free and stable. Compared with surface water, deep sea water contains more nutrition salt, such as nitrogen and phosphor. Moreover, if has the good balance of minerals. Because of the ability of the spray drying process to produce a free-flowing power considering of spherical particles with a well-defined size distribution and the rapid drying times for heat-sensitive material, spray drying is attractive for a wide range of applications spray drying is a unique unit operation in which powders are produced from a liquid feed in a single processing step. Key component of the process are atomizer, spray chamber. Design of spray chamber should be based on the atomizer type, the production rate, and the particle size required. Because of the complex processes taking place during spray drying, traditional design method are based on pilot-plant tests and empirical scale-up rules. Modern technique such as CFD have a role to play in design and troubleshooting.

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2차 Cake 제련 Recycle

  • Jeong, Gyeong-Su;Lee, Gwang-Ho;Sin, Seung-Ho
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2004.05a
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    • pp.53-58
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    • 2004
  • 동제련 공정중 고품질의 전기동을 효율적으로 생산하기 위해서는 Anode중에 적정량의 비소(As)가 필요하다. 그러나 Cu가 약30% 함유되어 있는 동정광에 함유된 비소는 Smelting Furnace 용련과정에서 비소 특성상 약 70%가 Offgas로 휘발되어 황산공장으로 유입 처리되고, 나머지 30%만 아노드(Anode)로 유입되므로 별도로 전련공정에서 발생된 Cu-Cement(비소 함유)를 정제로에 Recycle 하고 있으며, 부족시 추가로 비소 Source를 구입하여 정제로에 투입하고 있다. 이를 효과적으로 해결하기 위하여 현재 위탁처리를 하고있는 As가 함유된 폐수처리 2차 중화시 발생된 2차 Cake 60W.T/D중 30W.T/D를 기존 Converter Slag 건조용 Rotary Dryer를 이용하여 Converter Furnace에 Recycle 함으로써 전련 Anode에 필요한 비소를 공급하고, 또한 2차 Cake에 혼입되어 있는 CaO 활용으로 부재료 절감, 유가금속(Cu등) 회수등 및 2차 Cake 위탁처리비용을 절감하며, Cu-Cement는 Smelting Furnace에 투입하여 정제로 투입시 발생되는 문제점들을 동시에 해결코자 한다.

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A Prediction Model of Droplet Size of Rotary Spray Dryer at Various Operating Conditions (원심식(遠心式) 분무건조장치(噴霧乾燥裝置)의 작동조건(作動條件)에 따른 분무입자(噴霧粒子)의 입도예측(粒度豫測) 모델)

  • Noh, S.H.;Kim, K.B.;Lee, J.W.;Lee, S.J.
    • Journal of Biosystems Engineering
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    • v.17 no.3
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    • pp.229-236
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    • 1992
  • In an effort to localize the spray-dryer which is markedly used for drying food materials, a experiment was carried out with a wheel type atomizer locally designed and manufactured to evaluate the effect of rotational speed, feed rate and physical properties of liquid food material on the droplet size, and to develop a model to predict the droplet size sprayed at various operational conditions. The result are summarized as follows. 1. The frequency of droplet size sprayed from the atomizer at every treatment were similar to normal distributions. 2. Under the test conditions adopted in this study, that is, rotational speed of the atomizer ranging from 15,000 to 20,000 rpm (55.0 m/sec - 73.3 m/sec), feed rate from 14 to 37 kg/hr and viscosity of the material from 1.14 to 350 cP, the mean volume-surface dia. of droplets was decreased as increase in rotational speed and was not affected significantly by the feed rate and viscosity. 3. Through the dimensional analysis, a prediction model was developed as follows : $$\frac{Dvs}{r}=K[\frac{Q}{{\mu}r}]^a[\frac{rN^2}{g}]^b[\frac{{\rho}^2r^3g}{{\mu}^2}]^c[\frac{L}{r}]^d$$ and it was proved that the above model was better in degree of fitness than other models reported. 4. A prediction equation for the droplet size sprayed from the atomizer under the test was expressed as follows : $$\frac{Dvs}{r}=0.0215[\frac{Q}{{\mu}r}]^{0.06}[\frac{rN^2}{g}]^{0.3314}[\frac{{\mu}^2}{{\rho}^2r^3g}]^{0.0158}$$.

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A Study on the Lime Stabilization of Livestock Waste (축산폐기물의 안정화 처리에 대한 연구)

  • Kim, Hyun-Chul;Choi, Yong-Su
    • Analytical Science and Technology
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    • v.8 no.1
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    • pp.91-99
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    • 1995
  • One of alternative conventional technologies used for treatment of livestock wastes is composting process, and recently some mechanical composting processes are being practiced. It is, however, recognized the composting process also has its own limitations such as longer time requirement, and difficulties to estimate the degree of decomposition, etc. The incomplete compost contains potentially harmful materials to crops and public health due to instabilized organic contents and pathogenic organisms. The purpose of this investigation is to develop an innovative system whereby anxious livestock wastes are thoroughly stabilized and disinfected. Thus the overall management scheme should meet the following requirements. 1. A system should be in a cost-effective and environmentally sound manner. 2. Sludges must be chemically stabilized and bacteriologically safe. 3. Odor-free by product should be applied to crop land. 4. Sludges are sources of fertilizer nutrients and/or soil amendments to enhance crop production. 5. And they can be used as potential pH adjusting agent of the acidified soils. Overall effectiveness of the developed system is experimentally tested to satisfy the preset criteria and requirements. Major experiments are divided into four categories: they are 1. chemical stability test, 2. optimal condition test of stabilization process, 3. bacteriological examination and disinfection tests, and 4. deodorization tests The stabilization process is consisted of the stabilizing reaction process and the drying process. Stabilized wastes is dried by both sun dryer and rotary dryer. It is shown that an additive dosage of about g/kg solid in wastes with a minimum of 5-minutes reaction would be necessary for effective stabilization reaction. The stabilization process is consisted of the stabilizing reaction process and drying process. Stabilized wastes are dried by both sun dryer and rotary dryer. It is shown that an additive dosage of about 300g/kg solid in wastes with a minimum of 5-minutes reaction would be necessary for effective stabilization reaction. In the stabilization reaction process, the pH of wastes is lowered from initial values of 12.3 to 8.6. High pH prevents odor production and kills pathogenic organisms. Organic matter contents in the stabilized wastes are about 50% and the sum of contents of fertilizer elements such as total nitrogen, $P_2O_5$ and $K_2O$ are about 5.3%. The livestock wastes that are stabilized chemically and hygienically can be used as a good soil conditioner and/or organic fertilizer.

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Development of a Process for Clean-Washed Rice Processing (I) - Mass Balance Analysis - (씻지 않은 쌀의 가공 공정 개발 (I) - 질량수지 분석 -)

  • 장동일;한우석;김동철;이상효
    • Journal of Biosystems Engineering
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    • v.24 no.4
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    • pp.317-324
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    • 1999
  • This study was conducted to decide several design criterion for clean-washed rice processing system development. A Computer simulation was used to predict and analyze the mass balances and moisture changes of the process of clean-washed rice processing system. The following results were obtained from this study. 1. In order to attain the processing capacity of 1,000kg/h of the clean-washed rice processing system, that of the system was designed as 1,400kg/h which was based on the safety factor of 40% and handling capability of mass variations occurred during processing. 2. It was analyzed that the proper time required for aqueous cleaning process should be within one minute. 2. It was analyzed that the proper time required for aqueous cleaning process should be within one minute. 3. The final moisture content of clean-washed rice was controlled being 15%(w.b.) for the sake of safe storage. 4. It was proven that the optimum drying time was three minutes for the clean-washed rice dried by a rotary dryer.

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Study on the Estimation of Drying Time of Biomass : 1. Larch Wood Chip

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.2
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    • pp.186-195
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    • 2015
  • This study aims at modeling the rotary drying of wood chips in co-current mode and estimating the drying time of larch (Larix kaemferi) wood chip. Drying data were obtained in a lab. scale fixed bed dryer operating with an air velocity of 1 m/sec. and at hot air inlet temperatures of $100^{\circ}C$, $200^{\circ}C$, and $300^{\circ}C$. The lab. scale fixed-bed drying rates for small, medium and large size larch wood chips that had been dried from 40% wet-based moisture content (MC) to 10% MC at $200^{\circ}C$ drying temperature were 17.3 %/min., 10.2 %/min. and 5.5 %/min., respectively. It was predicted that larch large size wood chips could be dried from 40% MC to 10% MC in about 23.0, 34.6, and 44.7 minutes at $300^{\circ}C$, $200^{\circ}C$ and $150^{\circ}C$, respectively. Expected drying times for medium size chips were about 8.6, 11.2 and 13.2 minutes and those for small size chips were 4.3, 5.5 and 6.4 minutes, respectively.

Effects of Carthamus Tinctorius Extract on Adipogenic Differentiation of Mouse Bone Marrow-Derived Mesenchymal Stromal Stem Cells (홍화 추출물이 생쥐 골수 유래 중간엽 줄기세포의 지방분화에 미치는 영향)

  • Yu, Sung-ryul;Shin, Seon-mi
    • The Journal of Internal Korean Medicine
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    • v.38 no.1
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    • pp.1-9
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    • 2017
  • Objective: This study investigated the effect of purified Carthamus tinctorius (C. tinctorius) extracted with a hot water and ethanol method on adipogenic differentiation of mouse bone marrow-derived mesenchymal stromal stem cells (mBMSCs). Methods: The C. tinctorius was extracted using hot water and ethanol. The samples were concentrated by a rotary evaporator and were then dried using a freeze-dryer. The mBMSCs were cultured and maintained in a minimum essential medium eagle alpha (${\alpha}-MEM$) supplemented with 10% FBS and 1% antibiotic antimycotic solution. To induce adipogenic differentiation, the cells were treated with Dulbecco's modified eagle's medium-low glucose (DMEM-LG) containing 1 mg/mL insulin, 1 mM dexamethasone, and 0.5 mM 3-isobutyl-1-methylxanthine. To evaluate the adipogenic differentiation ability, oil-red O staining was performed after adipogenic differentiation for 21 days. The mRNA expression and protein level of adipogenic-related genes were quantified by quantitative real-time PCR and western blotting, respectively. Results: In the results of the MTT assay, no concentrations of C. tinctorius extracts showed toxicity on mBMSCs, so we fixed the treatment concentration of the extract at 100 ng/mL. In oil-red O staining, the water-C. tinctorius extract treatment significantly decreased adipogenic differentiation compared with the control and ethanol extract groups. The water-C. tinctorius extract group in particular showed reduced mRNA and protein expression of Peroxisome proliferator-activated receptor gamma ($Ppar{\gamma}$) and CCAAT/enhancer-binding protein alpha ($C/ebp{\alpha}$), which are adipogenic-related transcription factors. Conclusion: These data suggest that extract of C. tinctorius decreased the adipogenic differentiation of mBMSCs, while only water-C. tinctorius extract had an effect on different adipogenesis in mBMSCs. The C. tinctorius will be a useful therapeutic reagent for the prevention of obesity-related diseases such as diabetes, hyperlipidemia, coronary artery disease, and osteoporosis.