• Title/Summary/Keyword: Rolling bearing

Search Result 210, Processing Time 0.023 seconds

An Experimental Study of the Application of the Sound-Intensity Technique on the Detection of Defect in Rolling Bearings (굴림 베어링 요소의 결함 검출시 음향 인텐시티기술적용에 관한 실험적 연구)

  • 차경옥
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.23 no.4
    • /
    • pp.473-479
    • /
    • 1999
  • The two-microphone sound-intensity technique has been used for the detection of defects in ra-ally loaded ball bearings. The difference in the sound-intensity levels measured for bearings with no defect and for those with intentionally introduced defects of different sizes n heir elements under various operating conditions of loads and speeds is demonstrated. The results show that of an inner-race or ball defect. It is difficult to detect defects at lower speeds. Sound-pressure measurements were also performed for comparison and it shown that the detectability of defects by sound-intensity measurements is better than that by sound-pressure measurements.

  • PDF

A Study of Big data-based Machine Learning Techniques for Wheel and Bearing Fault Diagnosis (차륜 및 차축베어링 고장진단을 위한 빅데이터 기반 머신러닝 기법 연구)

  • Jung, Hoon;Park, Moonsung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.1
    • /
    • pp.75-84
    • /
    • 2018
  • Increasing the operation rate of components and stabilizing the operation through timely management of the core parts are crucial for improving the efficiency of the railroad maintenance industry. The demand for diagnosis technology to assess the condition of rolling stock components, which employs history management and automated big data analysis, has increased to satisfy both aspects of increasing reliability and reducing the maintenance cost of the core components to cope with the trend of rapid maintenance. This study developed a big data platform-based system to manage the rolling stock component condition to acquire, process, and analyze the big data generated at onboard and wayside devices of railroad cars in real time. The system can monitor the conditions of the railroad car component and system resources in real time. The study also proposed a machine learning technique that enabled the distributed and parallel processing of the acquired big data and automatic component fault diagnosis. The test, which used the virtual instance generation system of the Amazon Web Service, proved that the algorithm applying the distributed and parallel technology decreased the runtime and confirmed the fault diagnosis model utilizing the random forest machine learning for predicting the condition of the bearing and wheel parts with 83% accuracy.

Recurrence plot entropy for machine defect severity assessment

  • Yan, Ruqiang;Qian, Yuning;Huang, Zhoudi;Gao, Robert X.
    • Smart Structures and Systems
    • /
    • v.11 no.3
    • /
    • pp.299-314
    • /
    • 2013
  • This paper presents a nonlinear time series analysis technique for evaluating machine defect severity, based on the Recurrence Plot (RP) entropy. The RP entropy is calculated from the probability distribution of the diagonal line length in the recurrence plot, which graphically depicts a system's dynamics and provides a global picture of the autocorrelation in a time series over all available time-scales. Results of experimental studies conducted on a spindle-bearing test bed have demonstrated that, as the working condition of the bearing deteriorates due to the initiation and/or progression of structural damages, the frequency information contained in the vibration signal becomes increasingly complex, leading to the increase of the RP entropy. As a result, RP entropy can serve as an effective indicator for defect severity assessment of rolling bearings.

Dynamic Characteristics of Linear Motion Guide Supported by Rolling Ball Bearings (볼 베어링을 이용 Linear Motion Guide의 동적 특성에 관한 연구)

  • 최재석;이용섭;김윤영;이동진;이성진;유정훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.326-331
    • /
    • 2004
  • The linear motion (LM) guide using ball bearing has many advantages compared with conventional sliding guides. Therefore, LM guide using ball bearing has been used widely to increase the accuracy of the position of a system. This research investigates dynamic characteristics of LM guide through mainly linear analysis. Linear analysis is accomplished by Lagrange equation and finite element method. And another trial that is nonlinear analysis about one mode of LM guide(bouncing mode) from Hertzian contact theory is accomplished in the latter half of this research. Through nonlinear analysis we could observe the softening characteristic due to the Hertzian contact nonlinearity.

  • PDF

Vibration Analysis and Its Application of a Linear Motion Guide Supported by Rolling Ball Bearings (볼 베어링을 이용하는 직선 운동 가이드의 진동 해석 및 응용)

  • Choi Jae Seok;Yi Yong-sub;Kim Yoon Young;Lee Dong Jin;Lee Sung Jin;Yoo Jeonghoon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.29 no.7 s.238
    • /
    • pp.955-963
    • /
    • 2005
  • This research investigates dynamic characteristics of a linear motion (LM) guide through a experimental result and theoretical analysis. The stiffness in the LM guide is determined by the preloading due to the minus clearance between the ball bearing and the contact surface and it can be derived by Hertzian contact theory and the nonlinear motion of equation. The vibration analysis is performed using Lagrange equations and its result agrees with the experiment result. Using the sensitivity analysis on design parameters such as the contact angles of ball bearings and the eccentricity of mass center, the variation of the natural frequencies can be predicted.

An analysis of the thermal behaviour of a high speed machine tool spindle (고속공작기계 주축의 열적거동 특성 해석)

  • 고태조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1995.03a
    • /
    • pp.9-16
    • /
    • 1995
  • The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. In this research thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out using Finite Difference Method. The thermal boundary conditions describing the hear generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle systems have been clarified. This model can be well applied to the future development of the high speed spindle systems.

  • PDF

Application of Envelop Analysis and Wavelet Transform for Detection of Gear Failure (기어 결함 검출을 위한 포락처리와 웨이블릿 변환의 적용)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.32 no.11
    • /
    • pp.905-910
    • /
    • 2008
  • Vibration analysis is widely used in machinery diagnosis and the wavelet transform has also been implemented in many applications in the condition monitoring of machinery. In contrast to previous applications, this paper examines whether acoustic signal can be used effectively along vibration signal to detect the various local fault, in local fault of gearboxes using the wavelet transform. Moreover, envelop analysis is well known as useful tool for the detection of rolling element bearing fault. In this paper, a acoustic emission (AE) sensor is employed to detect gearbox damage by installing them around bearing housing at driven-end side. Signal processing is conducted by wavelet transform and enveloping to detect her fault all at once gearbox using AE signal.

Reliability Analysis of Slab Transfer Equipment in Hot Rolling Furnace (열간압연 가열로 슬라브 이송장치 신뢰도 해석)

  • Bae, Young-Hwan
    • Journal of the Korean Society of Safety
    • /
    • v.21 no.1 s.73
    • /
    • pp.6-14
    • /
    • 2006
  • The development of automatic production systems have required intelligent diagnostic and monitoring functions to overcome system failure and reduce production loss by the failure. In order to perform accurate operations of the intelligent system, implication about total system failure and fault analysis due to each mechanical component failures are required. Also solutions for repair and maintenance can be suggested from these analysis results. As an essential component of a mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical deficiency, mechanical condition(vibration, overloading, misalignment) and environmental effects. This study described slab transfer equipment fault train due to stress variation and metallurgical deficiency from lubricant failure by using FTA.

Effect of Aluminium and Boron on Formability for Cu Bearing Extra Low Carbon Steel Sheets (Cu첨가 극저탄소 고 강도강의 가공성에 미치는 Al과 B의 영향)

  • Kim, S.I.;Chung, K.H.;Hong, M.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.05a
    • /
    • pp.302-305
    • /
    • 2009
  • This paper examines the effect of nitride formation on formability for Cu bearing high strength extra low carbon (ELC) steel sheets. For this purpose, we have investigated the effect of addition of aluminium (Al) and boron (B) on texture and precipitation behavior of the ELC steel during continuous annealing. Mechanical properties and microstructures of the ELC steel sheets were analyzed as well using uni-axial tensile test, electron back-scattered diffraction (EBSD) technique and transmission electron microscopy (TEM) following pilot rolling and continuous annealing. It has been found that the addition of Al and B increases the precipitation of AlN and BN. What is more, the scavange of solute nitrogen is effective in increasing the formability of the ELC steels. In addition, the Al and B addition improves the aging property of the ELC steel.

  • PDF

Dynamic Characteristics of Linear Motion Supported by Rolling Ball Bearings (볼 베어링을 사용하는 선형 운동 가이드의 동적 특성)

  • Choi Jae Seok;Yi Yong-sub;Kim Yoon Young;Lee Dong Jin;Lee Sung Jin;Yoo Jeonghoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.14 no.9 s.90
    • /
    • pp.868-876
    • /
    • 2004
  • The linear motion(LM) guide using ball bearing has many advantages compared with conventional sliding guides. Therefore, LM guide using ball bearing has been widely used to increase the accuracy of the position of a system. This research investigates dynamic characteristics of LM guide through mainly linear analyses. Linear analysis is accomplished by Lagrange equation and the finite element method. And another trial that performs nonlinear analysis about one mode(bouncing mode) of LM guide from Hertzian contact theory is accomplished in the latter half of this research. Through nonlinear analysis we could observe the softening characteristic due to the Hertzian contact nonlinearity.