• Title/Summary/Keyword: Roller Rig Test

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An Experimental Study on Validation of Nonlinear Critical Speed (비선형 임계속도 검증을 위한 실험적 연구)

  • 정우진;김성원
    • Journal of the Korean Society for Railway
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    • v.3 no.1
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    • pp.12-18
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    • 2000
  • This paper addresses the experimental study on the nonlinear critical speed and the validity of simple prediction formulation. The experiment on nonlinear critical speed is carried out using roller rigs, which has been impossible on track because of a possibility of an accident. In addition, experiment for a bogie is performed to check the difference in modeling a full railway vehicle and a bogie. It is found that nonlinear critical speed proves to be an inherent phenomenon of a railway vehicle itself and the difference of test results between a full railway vehicle and a bogie is comparatively negligible. Finally. the accuracy of simple prediction formulation for outbreak velocity and response frequency in hunting is investigated.

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Evaluation of Critical Speed for Active Steering Bogie Prototype (능동형 시제 조향대차의 임계속도 평가)

  • Hur, Hyun Moo;Park, Joon-Hyuk
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.205-210
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    • 2017
  • Critical speed analysis was conducted for a active steering bogie prototype, developed to improve the curving performance of railway vehicles. The critical speed for the design concept was about 169.2k m/h. To validate the analysis result, we performed a critical speed test for the prototype bogie using a roller-rig tester. The test results showed that the critical speed for the prototype bogie was about 165 km/h. From the analysis and test results, The critical speed for the prototype bogie was determined to be 165 km/h. Considering the maximum operating speed of the test vehicle is 100 km/h, the prototype bogie is considered stable.

Stability Evaluation of the Railway Bogie According to the Tread Inclination of Wheel Profile Using Scale Model (축소모델을 이용한 차륜답면형상 답면구배에 따른 안정성 평가)

  • Hur, Hyun-Moo;You, Won-Hee;Kim, Nam-Po;Park, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1099-1107
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    • 2009
  • Numerical simulation and experimental study to evaluate the critical speed of the railway bogie according to the tread inclination of wheel profile were conducted using 1/5 scale model. It has been shown that the results of the critical speed analysis for the scale bogie model is very close to the test results using scale bogie model and the critical speed is decreased in proportion to the increase of equivalent conicity of wheel profile. Results of this study show that the scale model could be applied to research area relating to vehicle stability as an alternative to overcome the experimental problems caused by full scale test on the roller rig.

The Dynamic Performance Analysis of Bogie Stabilizer (준고속 열차 대차의 Stabilizer 주행성능 분석)

  • Kim, Nam-Po;Kim, Seog-Won
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1550-1556
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    • 2009
  • The sophisticated technologies, ensuring both stability and curving performance, are required for the medium high speed train running on conventional railway line where tangent and curved section mixed together. We can hardly meet the both requirements conflicting each other with the conventional type of bogie. Effective solution is to apply stabilizing mechanism for the bogie design, which increase hunting stability or dynamically critical speed while maintaining curving performance. In this research the numerical analysis by means of multi-body dynamic simulation S/W, experiments by using roller test rig and main line running test have been comprehensively performed for the 200km/h Korean Tilting Train with newly developed stabilizer. The paper proposes the effectiveness of stabilizer and its usefulness based on the results of analyses.

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Design of Semi-Active suspension system for Railway Vehicle with narrow gauge (협궤 차량용 준능동형 현가 시스템 설계)

  • Lee Nam-Jin;Kim Chul-Gun;Nam Hak-Gi
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.473-478
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    • 2005
  • Active suspension system improves ride quality with optimized suspension force, generated by electric, hydrolic or pneumatic power and controlled by micro-processor under various operation condition of train, while Semi-Active susepsion system provides optimized and controlled characteristics of suspensions such as damping coefficient without external energy. The benefits fo Semi-Active suspension are no required power source and to be made compact with lower cost. Train with narrow gauge could be more unstable than one for normal or wide gauge, and it could be more vibrated than others one by external force such as aerodynamic force and track irregularity. So, the reduced ride quality could be improved with appling with Semi-active suspension system. In this report, the Semi-Active suspension system for narrow gauge train shall be proposed and to prepare the Roller Rig test of this train, integration of system, development of control algorithm and confirmation of its performance with simulation tool would be taken.

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A study on the Critical speed of Korean Tilting Train (한국형 틸팅열차의 임계속도에 관한 연구)

  • Kim, Nam-Po;Kim, Jung-Seok;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.162-168
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    • 2007
  • The critical speed above which the vehicle become unstable should be fundamentally verified in the development of new train. In case of high speed tilting train, which require both higher critical speed and higher curving speed, the critical speed should be more carefully treated because the both requirements are conflicting each other in the conventional train design. This research has been performed to estimate the linear and non-linear critical speed of 200km/h Korean Tilting Train which has been developing. The newly developed self-steering mechanism was attached to the tilting train to secure critical speed under the lower yaw stiffness which was inevitable to secure higher curving performance. The simulation to predict critical speed was done by commercial vehicle dynamic S/W. Full scale roller rig test was carried out for the validation of numerical results and effectiveness of self-steering mechanism.

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Experimental Study of Design for Semi - Active suspension system for Railway Vehicle with narrow gauge (협궤 차량용 준능동형 현가 시스템 설계의 시험적 연구)

  • Lee Nam-Jin;Kim Chul-Gun;Nam Hak-Gi
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.811-815
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    • 2005
  • Traditional passive suspension has limitations to meet the required specifications of high level trains, and so Active suspension system is proposed to meet the requirements with active components which could be controlled by external signal for optimized behavior of train. Active suspension is to be divided by Full active suspension and Semi-active suspension whether using the external power source or not, and though the performance of Semi-Active suspension is worse than Full one. Semi-active suspension is focused with its effectiveness per cost. Semi-Active suspension system consists of sensors, ECU (electrical control unit), and variable damper, which are to be designed to be fit for train system. And the software of ECU is to be developed for to be suited to its dynamic behavior through simulation result calculated by proven model. In this experimental study, the hardware and software of semi-active suspension system is to be realized and its performance for improvement of ride quality to be confirmed through roller rig test.

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A Running Stability Test of 1/5 Scaled Bogie Using Small Scale Derailment Simulator (소형탈선시뮬레이터를 이용한 1/5 축소대차의 주행안정성 시험)

  • Eom, Beom-Gyu;Lee, Se-Yong;Lee, Young-Yeob;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2600-2608
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    • 2011
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. As this paper, To predict the dynamic behavior of railway vehicle, we studied running stability test of 1/5 scaled bogie that similarity laws is applied using small scale derailment simulator. For the operation of the small scale derailment simulator, it is required to investigate the performance and characteristics of the system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying of the test results and understanding of the physical behavior of the dynamic system comprising the small scale bogie and the simulator.

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Study on Fuel Lubrication Performance of a High Speed Rolling Element Bearing (소형 고속 구름베어링의 연료윤활 특성 연구)

  • Kim, Ki-Tae;Kim, Sung-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.424-426
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    • 2008
  • A parametric study was carried out to find the fuel lubrication performance of high speed small rolling element bearings. Both MIL-PRF-7808 turbine oil and JP-8 aircraft fuel were used as the lubricant to compare the operational characteristics. 17 mm inner diameter deep groove ball bearing and 20 mm cylindrical roller bearing were used. A high speed bearing test rig was developed and the testing was done with varying applied load, cooling air temperature, lubricant flow rate, and speed. Fuel caused more cage wear than oil for ball bearing with increasing axial load and rotational speed. The bearing temperature using fuel was lower than that using oil, and this seems to be the result of the high cooling capacity of fuel. According to various tests, the fuel lubrication is applicable for the lubrication on the main shaft bearings of expendable small gas turbines.

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Study for Prediction of Contact Forces between Wheel and Rail Using Vibrational Transfer Function of the Scaled Squeal Noise Test Rig (축소 스킬소음 시험장치의 진동전달특성을 이용한 차륜/레일의 접촉력 예측에 관한 연구)

  • Lee, Junheon;Kim, Jiyong;Ji, Eun;Kim, Daeyong;Kim, Kwanju
    • Journal of the Korean Society for Railway
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    • v.19 no.1
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    • pp.20-28
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    • 2016
  • Curved squeal noise may result when railway vehicles run on curved tracks. Contact between the wheels and the rails causes a stick-slip phenomenon, which generates squeal noise. In order to identify the mechanism of the squeal noise systematically, a scaled test rig has been fabricated. Knowledge of the contact forces between the wheels and the rail rollers is essential for investigating the squeal noise characteristics; however, it is difficult to measure there contact force. In this study, contact forces have been calculated indirectly according to the modal behavior of the subframe that supports the rail roller and the responses at specific positions of that subframe. In order to verify the estimated contact forces, the displacements at the contact points between the wheels and rail rollers have been calculated from the estimated forces; the resulting values have been compared with the measured displacement values. The SPL at the specific location has been calculated using the estimated contact forces and this also has been compared with the SPL, measured in a semi-anechoic chamber. The comparisons in displacements and SPLs show good correlation.