• 제목/요약/키워드: Roller Rig

검색결과 51건 처리시간 0.025초

주행시험기를 이용한 차륜의 안전성 평가에 관한 연구 (A Study on Safety Evaluation of Wheel Using Roller Rig Tester)

  • 함영삼
    • 한국정밀공학회지
    • /
    • 제32권7호
    • /
    • pp.591-595
    • /
    • 2015
  • The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.

철도차량의 비선형 안정성에 영향을 미치는 인자 연구 (A Study on the Factors Influencing the Non-Linear Stability of Railway Vehicles)

  • 정우진;신정렬
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집B
    • /
    • pp.513-518
    • /
    • 2001
  • This research has been performed to estimate the hunting motion hysteresis of railway passenger cars. An old and a new car with almost same structure are chosen as analysis models. To solve effectively a set of simultaneous equations of motion strongly coupled with creep relations, shooting algorithm in which the nonlinear relations are regarded as a two-point boundary value problem is adopted. The bifurcation theory is applied to the dynamic analysis to distinguish differences between linear and nonlinear critical speeds by variation of parameters. It is found that there are some factors and their operation area to make nonlinear critical speed respond to them more sensitivity than linear critical speed. Full-scale roller rig tests are carried out for the validation of the numerical results. Finally, it is concluded that the wear of wheel profile and the stiffness discontinuities of wheelset suspension caused by deterioration have to be considered in the analysis to predict hysteresis of critical speed precisely.

  • PDF

협궤용 준고속 전동차 개발 대차의 주행 성능 시험 (Roller Rig Test of Semi-High Speed EMU Bogie Developed for Narrow Gauge)

  • 양헌석;이원상;남학기
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2006년도 추계학술대회 논문집
    • /
    • pp.1282-1288
    • /
    • 2006
  • Upon demands for the requests of rapid, safe and comfort transit, the proven high speed bogie having not only high-quality but also good running performance is required by customer all over the railway vehicle for narrow gauge. Hereupon, the running test on roller testing rig for developed semi-high speed bogie for narrow gauge was carried out in order to verify the running performance and safety. The aim of the test is to assess the dynamic behaviour of the bogie on straight track including the running stability, ride quality, modal frequency and dynamic response.

  • PDF

대차 조향 특성 시험을 위한 축소 트랙 개발 (Development of the Scale Track to Test Bogie Steering Performance)

  • 허현무;박준혁;유원희;박태원
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 추계학술대회 논문집
    • /
    • pp.301-305
    • /
    • 2007
  • The performance of the railway bogie is classified into the stability and the steering performance. Testing for the bogie stability is conducted on the roller rig. But testing for the bogie steering performance on test facility is very difficult, so the testing for the vehicle curving performance is conducted on the real curve track. And it is desirable to test on the full scale test rig, but it caused many problems relating to test costs, test time. To overcome these problems, the small scale test rig is actively used in the field of bogie stability. Thus, in this paper, we have studied the scale track to test the bogie steering performance. For this, we designed the 1/5 scale test track equivalent to radius 200 curve and confirmed the validity of the testing for the bogie steering performance on the scale curve track through the testing using 1/5 scale bogie.

  • PDF

임계속도 이력현상에 의한 철도차량 횡방향 이상 진동에 영향을 미치는 인자들에 관한 연구 (A Study on the Factors Influencing the Abnormal Vibration of the Lateral Direction in Railway Vehicles Caused by Hysteresis of Critical Speed)

  • 정우진;심재경;조동현
    • 소음진동
    • /
    • 제11권2호
    • /
    • pp.265-275
    • /
    • 2001
  • This research has been performed to reveal the hysteresis phenomena of the hunting motion in a railway passenger cars. It is found that there are some factors and its operation region to make the nonlinear critical speed reacts to them more sensitively than the linear critical speed. The simulation results show that a self steering bogie system can be a substitute proposal to improve curving Performance together with the reduction of hysteresis of critical speed. Full scale roller rig test is carried out for the validation of the numerical results. Finally, it is certified that wear of wheel profile and stiffness discontinuities of wheelset suspension caused by deterioration have to be considered in the analysis to predict the hysteresis of critical speed precisely.

  • PDF

철도차량의 임계속도에 관한 연구 (A Study on the Critical Speed of Railway Vehicles)

  • 정우진;김성원
    • 대한기계학회논문집A
    • /
    • 제24권8호
    • /
    • pp.1991-1999
    • /
    • 2000
  • This research has been performed to reveal the hysteresis phenomena of the hunting motion in a railway passenger car having a bolster. Since linear analysis can not explain them, bifurcation analysis is used to predict its outbreak velocities in this paper. However bifurcation analysis is attended with huge computing time, thus this research proposes more effective numerical algorithm to reduce it than previous researches. Stability of periodic solution is obtained by adapting of Floquet theory while stability of equilibrium solutions is obtained by eigen-value analysis. As a result, linear and nonlinear critical speed are acquired. Full scale roller rig test is carried out for the validation of the numerical result. Finally, it is certified that there are many similarities between numerical and test results.

사이드 빔 강성에 따른 복합소재 대차의 주행성능 평가 (Evaluation of Running Performance of the Composite Bogie under Different Side Beam Stiffness)

  • 김정석
    • 한국산학기술학회논문지
    • /
    • 제18권4호
    • /
    • pp.86-92
    • /
    • 2017
  • 본 연구에서는 사이드 빔이 1차 현가장치 역할을 수행하도록 설계된 복합소재 대차프레임의 적용성 검토를 위해 동특성 해석과 성능평가를 수행하였다. 대차프레임에 적용된 소재는 GEP224 유리섬유/에폭시 프리프레그이다. 성능검증을 위해 복합소재 대차프레임의 사이드 빔의 두께를 50mm, 80mm, 150mm로 변화시키면서 강성을 조절한 모델에 대해서 주행성능을 해석적으로 평가하였다. 주행성능평가에서 사이드 빔의 두께가 80mm인 모델은 모든 성능조건을 만족하였고, 사이드 빔 두께가 50mm인 경우 역시 모든 성능조건을 만족하지만 임계속도가 요구조건에 2%정도의 여유 밖에 없어 적합하지 않았다. 사이드 빔 두께가 150mm인 모델의 경우 공차시 수직방향 승차감 지수가 기준을 만족하지 못해 부적합한 것을 확인하였다. 또한, 사이드 빔의 두께가 80mm인 모델을 제작하여 대차에 설치하고, 주행시험대 시험을 통해 임계속도를 시험적으로 평가하였다. 주행시험대 시험에서는 휠세트에 횡방향 가진을 부과하고, 목표속도까지 증속과정에서 횡방향 가진에 의한 휠세트 횡변위의 발산현상은 발생하지 않았다. 또한, 횡방향 가진이 제거된 이후 휠세트의 횡변위 역시 수렴하여 최대 임계속도는 차량 동역학 해석에서 예측된 최대 임계속도와 유사함을 확인 할 수 있었다.

비선형 임계속도 검증을 위한 실험적 연구 (An Experimental Study on Validation of Nonlinear Critical Speed)

  • 정우진;김성원
    • 한국철도학회논문집
    • /
    • 제3권1호
    • /
    • pp.12-18
    • /
    • 2000
  • This paper addresses the experimental study on the nonlinear critical speed and the validity of simple prediction formulation. The experiment on nonlinear critical speed is carried out using roller rigs, which has been impossible on track because of a possibility of an accident. In addition, experiment for a bogie is performed to check the difference in modeling a full railway vehicle and a bogie. It is found that nonlinear critical speed proves to be an inherent phenomenon of a railway vehicle itself and the difference of test results between a full railway vehicle and a bogie is comparatively negligible. Finally. the accuracy of simple prediction formulation for outbreak velocity and response frequency in hunting is investigated.

  • PDF

축소 모델 실험장치를 이용한 철도 스킬소음의 특성에 대한 실험적 연구 (An Experimental Study of Squeal Noise Characteristics for Railway Using a Scale Model Test Rig)

  • 김지용;황동현;이준헌;김관주;김재철
    • 한국소음진동공학회논문집
    • /
    • 제25권5호
    • /
    • pp.352-360
    • /
    • 2015
  • Squeal noise is a harsh, high-pitched sound that occurs when railways are running at sharp curve tracks. The cause of squeal noise is known to be the transient lateral traction force between wheel and rail. Field measurements are too difficult to control the parameters. Thus, the scaled test rig should have been made in order to investigate the generating mechanism of squeal noise. The unique feature of our test rig, HSTR(Hongik Squeal Testing Rig), is that DOFs of its wheelset are as close to as those of the real railway. The attack angle and running speed of the rail roller are controlled in real time for simulating a transient characteristic of driving curve. The environment conditions, such as given axle load, running speed, and wheel's yaw angle have been identified for generating squeal noise and the squeal noise itself has been measured. The relation between wheel creepage and creep force in lateral direction and the criteria for squeal noise have been investigated, which results has been verified by finite element method.