• Title/Summary/Keyword: Roller Chain System

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Study on Multibody Dynamic Analysis and Durability of Heavy Load Bucket Roller Chain System (고하중용 버킷 롤러체인 시스템의 다물체 동역학 해석 및 내구성 연구)

  • Kim, Chang Uk;Park, Jin Chul;Lee, Dong Woo;Song, Jung Il
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.919-925
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    • 2016
  • In this study, multibody dynamic and mechanical analyses were conducted for the structure of roller chain bucket elevator system. The fatigue life of the roller chain elevator system was determined under static and fatigue loadings. Results of multibody dynamic analysis suggested that the maximum contact force occurred at the drive sprocket engagement point with the roller chain due to maximum tension. Fatigue analysis results suggest that the high load roller chain system is durable and safe because its life time is more than 700,000 cycles, close to its designed value (1,000,000 cycle). However, the contact portion of plate and pin needed a safety factor. The dynamic analysis of the heavy load roller chain was conducted with a multibody dynamic analysis program. The results obtained in this study can be utilized for dynamic analysis of roller chain systems in all industries.

A Study on the Reduction of the Torsional Angular Acceleration on Chain Drive Wheel of Marine Diesel Engine

  • Kim, Sang-Jin;Kim, Jung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.3
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    • pp.215-223
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    • 2007
  • When the propulsion shafting system of marine diesel engine is designed. the vibratory stresses on shafts should be reviewed and be satisfied with limits which are laid down by classification societies In addition. the torsional vibration aspects for crankshaft of main engine are requested to be checked by engine designers. Especially. for the 4, 5, and 6-cylinder engines. the 2nd order moment compensator(s) may be installed to compensate the external moments of engine and not to excite the hull girder vibration. This moment compensator which is mounted on fore and/or after-end of engine is driven by the roller chain drive for some of MAN 2-stroke diesel engines. While the engine is running, the roller chain Is worn down, which causes the extension of roller chain. The chain therefore should be checked and tightened by periods in order to keep its functionality. However. when the torsional angular acceleration of chain drive exceeds the certain limit. the chain will suffer the excessive slack and transverse vibration. This may cause fatigue, wear or damage on the chain and the chain ultimately may be broken. The research object of this thesis is to review factors which affect the angular acceleration of chain drive and to find out how to decrease the angular acceleration of driving chain by checking factors which have a major contribution to acceleration reduction using the statistical method of DOE(design of experiment), correlation analysis and regression analysis methods.

Introduction of Optimized Design of Anchoring System through Design Modification of Pocket and Chain Compressor (설계 개선을 통한 선박의 계류 시스템 최적화 사례 소개)

  • Lee, Jae-Hoon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.55-62
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    • 2011
  • Although the performance of the commercial vessel has been dramatically improved through innovations, there has been no big changes on the traditional anchoring method of commercial vessels, both on design and operation until now. In this paper, two cases of design modifications were introduced for optimized design of pocket type anchor handling, which resulted in improved performance of the vessel's anchoring. From the first time fully balanced type anchors were applied on vessels in Korean shipyard, main design problem on this application was that the anchor doesn't normally slide into the pocket when the anchor fluke is not in line with pocket, as the anchor freely rotates by the swivel on forerunner. In order to prevent the problem, swivel has been deleted on the forerunner to prevent anchor rotation until now, but this solution caused problems such as twist lock of anchor chain, restriction of windlass direction, etc. On this paper, one of the solution is introduced to overcome the design problem by tilting the hawse pipe to some extent, which makes anchor turned at the time anchor ring touches the pocket skirt and that it properly slides into the pocket. Secondly, one of the solution is introduced to overcome misalignment problem between anchor chain cable and roller of chain compressor, which has been frequently occurred, by modification of roller design.

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Load distribution analysis of a sprocket wheel tooth for a low head hydro-turbine power transmission system (저낙차용 수차의 동력전달 스프로켓 휠 이의 하중분포 해석)

  • 강용석;김현수;김현진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1087-1095
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    • 1994
  • Chain drive power transmission system was developed for a low head hydro-turbine which generates power by energy transformation on the turbine blades attached to chains. Also, experimental and theoretical analysis for the sprocket wheel tooth load distribution were performed. The tooth load was measured by the specially designed load sensor. It was found that the tooth load distribution for the steady state operation was in good accordance with the quasi-static state results showing the peak load at the final meshing tooth. The trend of the experimental results agreed with the theoretical results based on the spring model analysis and difference in the magnitude of the maximum tooth load was considered to be the effect of the variable spring constant due to the moving contact point between the roller and sprocket wheel tooth.

Dynamic Anlaysis of High Mobility Tracked Vehicles (고속주행용 궤도차량의 동적해석)

  • 김상두;이승종
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.205-215
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    • 2001
  • In this study, modeling and analysis procedure for the dynamic analysis of a high mobility tracked vehicle system were studied. The vehicle model used in this investigation is assumed to be consist of two kinematically decoupled subsystems. The chassis subsystem consists of chassis frame, sprocket, support rollers, road wheels, idler wheel, road wheel arms and idle wheel arm, while the track subsystem is represented as a closed kinematic chain consisting of track links and end connectors interconnected by revolute joints with bushing. Nonlinear contact force module describing the interaction between track link, and sprocket, idler wheel, road wheel, support roller, ground was used. The effects of road wheel arms and idler wheel arm due to tension adjuster are also considered.

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Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

Study of the Interaction between a Tracked Vehicle and the terrain (궤도차량과 토양의 상호관계에 대한 연구)

  • 박천서;이승종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.144-147
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    • 2001
  • The planar tracked vehicle model used in this investigation consists of two kinematically decoupled subsystem, i.e., the chassis subsystem and the track subsystem. The chassis subsystem include the chassis frame, sprocket, idler and rollers, while the track subsystem is represented as a closed kinematic chain consisting of rigid links interconnected by revolute joints, In this paper, the recursive kinematic and dynamic formulation of the tracked vehicle is used to find the vertical forces and the distances of the certain track moved in the driving direction along the track. These distances and vertical forces obtained are used to calculate the sinkage of a terrain. The FEM is adopted to analyze the interaction between the tracked vehicle and terrain. The terrain is represented by a system of elements with specified constitutive relationships and considered as a piecewise linear elastic, plastic and isotropic material. When the tracked vehicle is moving with different speeds on the terrain, the elastic and plastic deformations and the maximum sinkage for the four different types of a isotropic soil are simulated.

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Dynamic Analysis of Multibody Tracked Vehicles(II) : Development of the Nonlinear Contact Force Module (다물체로 구성된 궤도차량에 대한 동적 해석(II) : 비선형 접촉력 모듈 개발)

  • 신장호;최진환;이승종
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.24-31
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    • 1998
  • In this study, a procedure is presented for the dynamic analysis of a multibody tracked vehicle system. The planar vehicle model used in this investigation is assumed to consist of two kinematically decoupled subsystems. i.e., the chassis subsystem and track subsystem. The chassis subsystem includes the chassis frame, sprocket, idler and rollers, while the track subsystem is represented as a closed kinematic chain consisting of rigid links interconnected by revolute joints. The nonlinear contact force modules describing the interaction between track links, and sprocket, idler, rollers and ground will be developed.

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Improvement of Firing Elevation Driving Method for Towed Howitzer to Prevent Musculoskeletal Problems (근골격계 질환 예방을 위한 견인곡사포 고각조정 방법의 개선)

  • Park, Sung Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.2
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    • pp.122-128
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    • 2016
  • The purpose of this study is to improve the firing elevation driving method for towed howitzer to prevent the musculoskeletal disorders. To adjust the firing elevation, it is required to rotate the hand wheel and this work has been done manually in the firing test range as the same method as field artillery troops. In the firing test range, the motor-driven firing elevation adjustment device was developed to improve the working efficiency and safety. These were compared by using posture classification scheme of RULA and REBA. It was measured elapsed time to investigate the improved operational efficiency. The optimal posture of upper body to operate the hand wheel for field artillery troops was proposed.

Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters (용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구)

  • Jeung, Woo Chang;Kim, Sam Soo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.