• 제목/요약/키워드: Roll-to-Roll Forming

검색결과 189건 처리시간 0.033초

플래시 기반 유기금속화합물 열처리를 통한 고성능 유연 전극 제조 (Flash Lamp Annealing of Ag Organometallic Ink for High-Performance Flexible Electrode)

  • 우유미;이동규;황윤식;허재찬;정성민;조용준;박귀일;박정환
    • 한국전기전자재료학회논문지
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    • 제36권5호
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    • pp.454-462
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    • 2023
  • 금속 나노 입자의 플래시 램프 어닐링 공정은 빠른 가공 속도(밀리초 단위), 저온 공정, 롤투롤 공정과의 호환성 등 이유로 유연한 기판 위에 고성능 전극을 제조하기 위한 강력한 솔루션으로 제공되어 왔다. 그러나 금속 나노 입자[예를 들면, 금(Au), 은(Ag), 구리(Cu) 등]는 저온 공정을 위한 미세 금속 나노 입자(직경 10 nm 미만)의 제조가 어렵고, 고가이며, 잉크보관 및 플래시 램프 어닐링 과정에서 산화가 발생하는 등의 한계가 존재했다. 이러한 이유로 유기금속화합물 잉크는 금속 나노 입자를 대체할 수 있는 재료로서 저렴한 가격(기존 금속 나노 잉크 대비 1/100의 가격)과 저온 공정성, 높은 재료 안정성으로 인해 제안되었다. 하지만 이러한 장점에도 불구하고, 유기금속화합물의 플래시 램프 어닐링 처리를 통한 유연한 전극의 제조는 광범위하게 연구되지 않고 있다. 본 논문에서는 사전 경험 없이 은 유기금속화합물을 플래시 램프 어닐링하는 과정에서 발생할 수 있는 어려움을 최소화하기 위해 재료 매개변수와 플래시광 처리 매개변수(에너지 밀도, 펄스 지속시간 등)를 고려하여 유연 기판에 전극을 제조하기 위한 최적의 조건을 결정하는 방법을 실험적으로 가이드하고자 한다.

복합조직강의 고속인장 결과를 이용한 컴퓨터 전산모사와 실제 충돌시험 결과와의 비교 연구 (A Comparative Study of Computer Simulation using High-Speed Tensile Test Results with Actual Crash Test Results of DP Steels)

  • 방형진;최일동;강성규;문만빈
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.873-882
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    • 2012
  • Dual Phase (DP) steel which has a soft ferrite phase and a hard martensite phase reveals both high strength and high ductility and has received increased attention for use in automotive applications. To conduct structural analysis to verify vehicle safety, highly credible experimental results are required. In this study, tensile tests were performed in a strain rate range from $10^{-4}/s$ to 300/s for Sink Roll-Less (SRL) hot-dip metal coated sheets. Collision properties were estimated through simulation by LS-DYNA using the stress-strain curve obtained from the tensile test. The simulation results were compared with the actual crash test results to confirm the credibility of the simulation. In addition, a tensile test and a crash test with 2% prestrain and a baking (PB) specimen were evaluated identically because automotive steel is used after forming and painting. The mechanical behaviors were improved with an increasing strain rate regardless of the PB treatment. Thus, plastic deformation with an appropriate strain rate is expected to result in better formability and crash characteristics than plastic deformation with a static strain rate. The ultimate tensile strength (UTS) and absorbed energy up to 10% strain were improved even though the total elongation decreased after PB treatment, The results of the experimental crash test and computer simulation were slightly different but generally, a similar propensity was seen.

"Ring 생산 Control System의 퍼지 적응제어" (An adaptive fuzzy control for closed-die ring-rolling process)

  • 이용현
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1476-1479
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    • 1996
  • 발전설비나 자동차 그리고 항공우주분야에 사용되는 각종 bearing, 원형부품들에 사용되는 ring을 생산하는 방법중, 가장 효과적이고 경제적인 방법은 ring rolling (ring 압연)이다. 이 방법은 직경 50cm에서 2m이상의 원형 ring을 연속적으로 짧은 시간내에 (한 ring당 약 1분) 생산 가능하다. 이제까지의 수학적 모델을 사용한 제어시스템은 ring의 단면적이 사각형인 제품에는 최소한의 오차로 생산 가능하였으나, plant의 생산성과 제품의 다양성을 위하여 ring의 단면적이 복잡한 것을 생산시에는 문제점이 노출되었다. 왜냐하면 기존의 수학적모델이 roll gap 또는 metal forming zone에 근거하여 modelling하였기 때문이다. 본 논문에서는, 이러한 문제점을 고전적인 수학적 모델을 기초로한 adaptive control system의 방법대신에, 축적된 control system설계와 운용 경험을 이용하여 설계한 퍼지제어기 및 그것의 실적용 그리고 그 결과를 소개한다. 실적용 결과는, 제조된 단면적이 상대적으로 복잡한 bearing의 형상이 (filling grad)이 제어기의 제어정도 판단기준이었는데, 99.5%의 형상도를 보임으로서 industry에서 요구하는 제품기준을 만족시켰다. 또한 짧은 제어기 설계 및 on-line optimization 기간 또한 이 제어기의 장점이었다.

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용융 Zn 합금에서 Fe합금의 PTA 오버레이 용접 금속간 상의 형성과 진행 (Formation and Progression of Intermetallic phase on Iron Base Alloy PTA weld overlay in Molten Zn Alloys)

  • ;백응률
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.95-95
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    • 2009
  • Zinc coatings provide the most effective and economical way of protecting steel against corrosion. There are three types of galvanizing lines typically used in production line in galvanizing industries,Galvanize (GI) coating (Zn-0.1-0.3%Al), Galfan coating (Zn-5%Al), Galvalume(GL) coating (45%Zn-Al). In continuous Galvanizing lines, the immersed bath hardware (e.g. bearings, sink, stabilizer, and corrector rolls, and also support roll arms and snout tip) are subjected to corrosion and wear failure. Understanding the reaction of these materials with the molten Zn alloy is becomes scientific and commercial interest. To investigate the reaction with molten Zn alloys, static immersion test performed for 4, 8, 16, and 24 Hr. Two different baths used for the static immersion, which are molten Zn and molten Zn-55%Al. Microstructures characterization of each of the materials and intermetallic layer formed in the reaction zone was performed using optical microscope, SEM and EDS. The thickness of the reaction layer is examined using image analysis to determine the kinetics of the reaction. The phase dominated by two distinct phase which are eutectic carbide and matrix. The morphology of the intermetallic phase formed by molten Zn is discrete phase showing high dissolution of the material, and the intermetallic phase formed by Zn-55wt%Al is continuous. Aluminum reacts readily with the materials compare to Zinc, forming iron aluminide intermetallic layer ($Fe_2Al_5$) at the interface and leaving zinc behind.

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전자유압 비례밸브와 경사센서를 이용한 농용 프론트 로더 버켓 능동수평유지 시스템 개발 (Development of a self-leveling system for the bucket of an agricultural front-end loader using an electro hydraulic proportional valve and a tilt sensor)

  • 이창주;하종우;최덕수;김학진
    • 드라이브 ㆍ 컨트롤
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    • 제12권4호
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    • pp.60-70
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    • 2015
  • A front-end loader (FEL) mounted on an agricultural tractor is one of the most commonly used implements for farm work. However, when the tractor carries material using the bucket attached to the FEL on a sloping ground, the materials can spill or roll back over the operator due to the tilted body, thereby requiring the bucket surface to remain level at a constant value regardless of varying slopes. In this study, an active system for controlling the angle of the FEL bucket on a tractor based on the real-time measurement of ground slopes was developed to enable the bucket to constantly remain level. A FEL simulator operated based on an electro hydraulic proportional valve (EHPV) was constructed in the laboratory to develop a proportional-integral-derivative (PID) controller forming a virtual electronic control unit (ECU) on the computer, which could automatically adjust the bucket angles depending on varying input angles while sending SAE-J1939 associated messages via CAN BUS to the EHPV. The different parameter values for the PID controller due to the gravity effect of the bucket were determined using a manual PID tuning method while assuming that the tractor travels on either an ascending slope or a descending slope. The developed PID control-based self-leveling system showed a mean of steady-state errors of within $1^{\circ}$ and a mean of delayed times of ~ 0.8s when the step input of $+20^{\circ}$ was given, implying that the developed system and control algorithm would be effective in maintaining the bucket angle at a certain value. Future studies include the improvement of the control algorithm to reduce such a time delay as well as the application of the developed algorithm to the FEL mounted on a tractor tested at a testing ground.

HW-SW 통합 프레임워크를 활용한 제조공정 개선을 위한 실시간 모니터링 시스템과 데이터 분석검증 TA설계 (A Design for Realtime Monitoring System and Data Analysis Verification TA to Improve the Manufacturing Process Using HW-SW Integrated Framework)

  • 김재천;진선아;박영희;노성여;이현동
    • 정보처리학회논문지:소프트웨어 및 데이터공학
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    • 제4권9호
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    • pp.357-370
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    • 2015
  • 제조현장에서 발생하는 대량의 데이터는 제조공정의 개선 등을 위해서 매우 중요한 역할을 수행한다. 국내 제조업은 제조환경의 변화에 대응하기 위하여 다각적인 노력을 하고 있으나 구조적, 기술적 취약성으로 인해 많은 어려움을 겪고 있다. 코팅제는 도료의 일종으로 제품에 피막층을 형성하여 제품을 보호하고 다양한 특성을 부여하는 고분자 산업에서 활발하게 연구되는 분야 중의 하나이다. 코팅제는 다양한 산업 분야에서 중요성이 더욱 커지고 있으나 실제 제조업체에서는 여전히 작업자의 경험에 의존하여 배합공정을 수행하는 실정이다. 본 논문에서는 HW-SW 통합 프레임워크를 활용한 제조공정 개선을 위한 실시간 모니터링 시스템과 데이터 분석검증 TA설계를 제안한다. 제안된 프레임워크를 통한 분석 결과는 보다 정량적인 작업 기준 데이터를 확보하고 작업 현장에 제공함으로써 코팅제 배합 공정을 개선시킬 수 있다. 특히 정확한 배합 기준이 되는 표준 데이터의 부재로 인한 품질 저하와 원가 손실을 감소시키고, 배합 공정에서 발생한 오차 데이터에 대하여 R과 실험 계획법을 이용한 분석을 통하여 표준 보정 관계식을 도출함으로써 차후 발생 가능한 오차에 대한 대응 방안을 제시한다.

골프장의 시각적선호분석 -대구 칸트리 클럽을 사례로- (Analysis on Visual Preference of Golf Course -The case of Tae-gu Country Club-)

  • 김용수;성영탁
    • 한국조경학회지
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    • 제21권1호
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    • pp.13-30
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    • 1993
  • The purpose of this study was to present data to the landscape planning and design through analyzing correlation between visual preference of users and nonusers and the landscape of hole in golf couses. Stimulus objects were selected from the 18 holes in Tae-gu Country Club. Preference value was judged through photo simulation by 35 subjects photographed at Tee and Interpoint (IPI, IP2), and classified into three landscape types and nine landscape components from photo analysis by researcher. For test of difference between groups toward each stimulus, t-test was used, and Duncantest, Correlation analysis for finding out correlation between preference degree and the landscape of each hole. The results of this study were as follows: As a result of analysis of preference value between groups for each hole, it has been shown that there was scarcely difference with each other. Form the relation between preference degree and spacial structure of hole, the holes making up a superior preference group have been shown that the greater part of the holes had a downward slope or a gentle slope mostly and then a visible ratio of fairway was high, and had diversified scenery by a lotus pond, a solitary planting tree, the roll of a fairway, facilities for convenience, etc. The holes making up a low-ranking preference group have been shown that the greater part of the holes had upward slope or a similar slope to it and had characteries of the bad condition of lawn, the nearby factories and odors, the monotonous scenery of a fairway, an unreasonable mixing of holes, etc. From the relation between preference degree and landscape components forming hole, it has been shown that the preference degree between users and nonusers had positive correlation to the occupied ratio of space of landscape components at Tee and Approach. At Tee, it has been shown that the preference degree of two groups were related with a lawn surface of fairway negatively, a lotus pond, a sky positively, and the preference degree of nonusers was related with iron-top for electric transmission positively. At Approach, it has been shown that the preference degree of two groups were related with iron-top for electric transmission negatively, and the preference degree of nonusers was related with a building positively. From the relation between preference degree group to each hole and the occupied ratio of space of landscape types, it has been shown that the constituent ratio of a high-ranking group was 1:2.4:2.2 and a low-ranking group was 1:4.1:5.1 among vertical type, horizontal type and background at Tee, but the constituent ratio of space of a high-ranking group was similar to a low-ranking group at Approach.

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Epoxy/BaTiO3 (SrTiO3) composite films and pastes for high dielectric constant and low tolerance embedded capacitors fabrication in organic substrates

  • Paik Kyung-Wook;Hyun Jin-Gul;Lee Sangyong;Jang Kyung-Woon
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2005년도 ISMP
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    • pp.201-212
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    • 2005
  • [ $Epoxy/BaTiO_3$ ] composite embedded capacitor films (ECFs) were newly designed fur high dielectric constant and low tolerance (less than ${\pm}15\%$) embedded capacitor fabrication for organic substrates. In terms of material formulation, ECFs are composed of specially formulated epoxy resin and latent curing agent, and in terms of coating process, a comma roll coating method is used for uniform film thickness in large area. Dielectric constant of $BaTiO_3\;&\;SrTiO_3$ composite ECF is measured with MIM capacitor at 100 kHz using LCR meter. Dielectric constant of $BaTiO_3$ ECF is bigger than that of $SrTiO_3$ ECF, and it is due to difference of permittivity of $BaTiO_3\;and\;SrTiO_3$ particles. Dielectric constant of $BaTiO_3\;&\;SrTiO_3$ ECF in high frequency range $(0.5\~10GHz)$ is measured using cavity resonance method. In order to estimate dielectric constant, the reflection coefficient is measured with a network analyzer. Dielectric constant is calculated by observing the frequencies of the resonant cavity modes. About both powders, calculated dielectric constants in this frequency range are about 3/4 of the dielectric constants at 1 MHz. This difference is due to the decrease of the dielectric constant of epoxy matrix. For $BaTiO_3$ ECF, there is the dielectric relaxation at $5\~9GHz$. It is due to changing of polarization mode of $BaTiO_3$ powder. In the case of $SrTiO_3$ ECF, there is no relaxation up to 10GHz. Alternative material for embedded capacitor fabrication is $epoxy/BaTiO_3$ composite embedded capacitor paste (ECP). It uses similar materials formulation like ECF and a screen printing method for film coating. The screen printing method has the advantage of forming capacitor partially in desired part. But the screen printing makes surface irregularity during mask peel-off, Surface flatness is significantly improved by adding some additives and by applying pressure during curing. As a result, dielectric layer with improved thickness uniformity is successfully demonstrated. Using $epoxy/BaTiO_3$ composite ECP, dielectric constant of 63 and specific capacitance of 5.1nF/cm2 were achieved.

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아까시잎혹파리, Obolodiplosis robiniae (Diptera: Cecidomyiidae) 연간 밀도변동과 아까시나무 수관 내 분포 (Seasonal Fluctuation and Distribution of Obolodiplosis robiniae (Diptera: Cecidomyiidae) Within Crown of Robinia pseudoacacia (Fabaceae))

  • 이정수;정유미;최광식;김일권;권영대;전문장;신상철;최원일
    • 한국응용곤충학회지
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    • 제48권4호
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    • pp.447-451
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    • 2009
  • 아까시잎혹파리(Obolodiplosis robiniae(Haldeman))는 아까시나무(Robinia pseudoacacia Linnaeus(Fabaceae)) 잎 가장자리에 혹을 형성하는 혹파리과 해충으로 북미대륙 동부가 원산으로 국내와 일본에 2002년 유입되었음이 보고되었다. 본 연구는 아까시잎혹파리의 계절별 밀도변동과 수관 내 분포를 구명하기 위하여 수행되었다. 밀도조사는 경기도 오산시 수청동과 시흥시 대야동의 아까시숲에서 5월부터 8월까지 조사되었으며 아까시잎혹파리 밀도는 잎당 유충수를 기준으로 추정되었다. 아까시잎혹파리 세대 수는 지역별로 차이가 있어, 오산에서는 3세대, 시흥에서는 2세대가 관찰되어 국내에서는 최대 3세대가 발생할 수 있음을 보여주었다. 오산지역 아까시나무내 아까시잎혹파리 유충 밀도분포는 수관 상부가 수관 중간 부분과 하부보다 높았다. 시흥지역 아까시나무의 수관 하부 바깥쪽 밀도가 안쪽보다 높았다. 아까시잎혹파리의 혹 당 유충수는 오산, 시흥에서 각각 $3.3{\pm}0.1$, $2.8{\pm}0.1$ 마리였다.