• 제목/요약/키워드: Roll Stress

검색결과 149건 처리시간 0.028초

분말직송압연 티타늄의 치밀화 거동 (Densification Behavior of Titanium in Direct Powder Rolling Process)

  • 강동환;홍재근;박노광;김태원
    • 대한기계학회논문집A
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    • 제36권10호
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    • pp.1255-1260
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    • 2012
  • 분말직송압연에 따른 티타늄 분말 집합체의 치밀화 거동을 연구하였다. 이와 관련하여 실험 시 나타나는 롤-밀림 현상을 분석하기 위한 이론적 모델을 개발하였으며, 이를 통해 보다 실질적인 유한요소 해석을 수행하였다. 개발된 롤-밀림 모델을 통해 공정변수에 따른 롤-밀림의 경향을 정량적으로 파악하였으며, 분말직송압연 공정의 유한요소 해석을 통해 판재의 위치 별 최종 상대 밀도를 비교적 정확히 예측할 수 있었다. 아울러 공정 시 분말집합체의 치밀화 현상을 이해하기 위해 분말-롤 간 접촉 압력 및 전단응력을 계산하였으며 이를 통해 분말의 물림현상이 나타나는 영역을 보다 명확히 확인할 수 있었다.

증기발생기 전열관 확관천이부위 축방향 관통균열의 관막음 기준에 관한 연구 (Study on Plugging Criteria for Thru-wall Axial Crack in Roll Transition Zone of Steam Generator Tube)

  • 박명규;김영종;전장환;김종민;박준수
    • 대한기계학회논문집A
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    • 제20권9호
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    • pp.2894-2900
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    • 1996
  • The stream generator tubes represent an integral part of a major barrier against the fission product release to the environment. So, the rupture of these tubes could permit flow of reactor coolant into the secondary system and injure the safety of reactor coolant system. Therefore, if the crack was detected during In-Service Inspection of tubes the cracked tube should be evaluated by the pulgging criteria and plugged or not. In this study, the fracture mechanics evaluation is carried out on the thru-wall axial crack due to Primary Water Stress Corrosion Cracking in the roll transition aone of steam generator tube to help the assurence the integrity of tubes and estabilish the plugging criteria. Due to the Inconel which is used as tube material is more ductile than others, the plastic instability repture theory was used to calculate the critical and allowable crack length. Based on Leak Before Break concept the leak rate for the critical crack length and the allowable leak rate are compared and the safety of tubes was given.

건축구조용 냉간성형 강관의 가공성능 평가 (Evaluation of Forming Performance of Cold Rolled Steel Pipes & Tubes for Building Structure)

  • 임성우;최광;장인화
    • 한국강구조학회 논문집
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    • 제16권1호통권68호
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    • pp.33-42
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    • 2004
  • SN 강재를 건축구조용으로 사용하기 위해서는 설계기준강도가 제정되어야 한다. 선행 연구로써, SN400B/490B 후판재로 재판한 SN400B/490B 원형강관과 SPAP235/325 및 SPAR295 각형강관의 물성을 평가하였다. SN400B/490B 후판재와 비교했을 때 STKN400B/490B 원형강관의 항복인장 및 인장강도는 상승하였지만, 제조 프로세스에 무관하게 STKN400B/490B 원형강관의 규격을 만족 하였다. 그러나 SPAP235/325 각형강관 모서리부에서의 항복인장 및 인장강도는 규격을 벗어났다. 이것은 SPAP235/325 각형강관 규격에서 정하고 있는 값이 모서리부에서의 값이 아니라 변에서의 값이기 때문이다. STKN490B 원형강관에 발생한 최대 인장잔류응력은 모재 항복강도 수준이며, 최대 압축잔류응력은 모재 항복강도의 40% 수준이었다. 또한 SPAP325 각형강관에 발생한 최대 인장잔류응력과 최대 압축잔류응력은 모두 모재 항복강도의 80% 수준이었다. 중심압축실험을 한 결과 STKN490B 원형강관의 좌굴강도는 제조 프로세스에 관계없이 별 차이를 보이지 않았다. 그러나 각형강관의 경우는 SPAP325 각형강관이 SN490B로 built-up한 각형강관보다 좌굴강도가 높게 나타났다.

APS법에 의한 경사기능성 지르코니아 열장벽 피막의 열충격 및 고온내마모 특성에 관한 연구 (A Study in the High Temperature Wear and Thermal Shock Resistance of the Functional Gradient Thermal Barrier Coating by Air Plasma Spray with ZrO$_2$)

  • 한추철;박만호;송요승;변응선;노병호;이구현;권식철
    • 한국표면공학회지
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    • 제30권4호
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    • pp.272-280
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    • 1997
  • The Thermal Barrier Coation(TBC) to improve the that barrier and wear resistant propenrty in high temperature ofthe aircraftength between the accumlation of the aircraft engine and the automobile engine has usually the two layer structure. One is a creamic top layer for heat insulation and the other is a metal bond layer to facilitate the bond strength between the top ceramic layer and the substrate. But, the coated layers should be peeled off because of the accumulation of the thermal stress by the differance of the thermal expantion coefficient between metal and ceramics in a hrat cyclic environment. In this study, the intermediate layer by plasm spray process was introduced to reduce the thermal stress. The powders of plasm spray coating were the Yttria Stabilized Zirconia (YSZ), the Magnesia Stabillized Zirconia(MSZ) and NiCrAlY. the intermediate layer was sprayed with the powders of the bond cast for the purpose of test were executed. The high temperature wear resistance tends to decreasnceee wear and thermal shock test were exeucuted. The high temperature were resistance of the YSZ TBC is better that of the MSZ TBC. The wearrsistance tends to decrease accoring to incresing the temperature between $400^{\circ}C$to $600^{\circ}C$. The thermal shock life of the 3 layer TBC with YSZ top casting was the most outstanding thermal shock rsisstasnce. This means that the intermediate layer should play an importnat roll to alleviate the diffrerence of the thermal expansion coef frcients between metallic layer and cermics layer.

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영구동토 급속안정화를 위한 롤타입강재매트의 모델링과 해석(II) - 변수해석 - (Modelling and Analysis of Roll-Type Steel Mat for Rapid Stabilization of Permafrost (II) - Parametric Analysis -)

  • 문도영;강재모;이장근;이상윤
    • 한국지반신소재학회논문집
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    • 제13권4호
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    • pp.109-117
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    • 2014
  • 본 논문에서는 전편의 논문에서 제시한 힌지연결부를 갖는 쉘해석모델을 이용하여 변수연구를 수행하였다. 주요변수에는 중차량 통과에 의하여 발생한 원지반의 영구변형 폭, 되메움, 강재매트의 등가두께 및 강재매트의 이방성 특성이 고려되었다. 이러한 주요변수들이 롤타입강재매트의 수직처짐, 회전변위 및 모멘트와 응력에 미치는 영향을 분석하였다. 분석결과, 차륜하중에 의하여 발생한 동토의 영구소성변형으로 인하여 매우 큰 수직처짐과 허용휨인장강도를 초과하는 인장응력이 발생하는 것으로 나타났다. 이러한 문제는 되메움 또는 강재매트의 등가두께를 증가시킴으로서 쉽게 해결될 수 있다.

Core-shell 구조를 지니는 하모닉 분말의 성형거동 분석 (Effect of Core-Shell Structure on Compaction Behavior of Harmonic Powder)

  • 주수현;박효욱;강수영;이언식;강희수;김형섭
    • 한국분말재료학회지
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    • 제22권2호
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    • pp.105-110
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    • 2015
  • In this study, effect of core-shell structure on compaction behavior of harmonic powder is investigated. Harmonic powders are made by electroless plating method on Fe powders. Softer Cu shell encloses harder Fe core, and the average size of Fe core and thickness of Cu shell are $34.3{\mu}m$ and $3.2{\mu}m$, respectively. The powder compaction procedure is processed with pressure of 600 MPa in a cylindrical die. Due to the low strength of Cu shell regions, the harmonic powders show better densification behavior compared with pure Fe powders. Finite element method (FEM) is performed to understand the roll of core-shell structure. Based on stress and strain distributions of FEM results, it is concluded that the early stage of powder compaction of harmonic powders mainly occurs at the shell region. FEM results also well predict porosity of compacted materials.

탄소성 유한요소법을 이용한 금속인장교정기의 공정변수 설계 (Parametric Process Design of the Tension Levelling with an Elasto-plastic Finite Element Method)

  • 박상래;이형욱;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.42-48
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    • 2000
  • This paper is concerned with a simulation-based process design for the tension levelling of metallic strips based on the elasto-plastic finite element analysis with reduced integration and hourglass control. The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. The analysis deals with a method for calculating the quantitative level of the curl to investigate the roll arrangements and intermesh suitable to elimination of the curl. The analysis provides the information about the intermesh effect on the amount, the tension effect and distribution of the strain as well as the stress in order to determine the amount of elongation for correction of the irregular shape. The desired elongation is referred to determine the number of work rolls and the value of tension. Especially, the analysis investigates tile effect of the mesh size in the non-steady state finite element analysis on the amount and distribution of the strain.

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용제염색에 관한 기초적 연구 제일보 물, TCE 및 물/TCE 처리에 의한 PET 기질의 변화 (A Foundamental Study on the Solvent Dyeing Part 1. Change of PET Substrate Treated with Water, TCE and Water/TCE Emulsion.)

  • 정두진
    • 한국의류학회지
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    • 제2권2호
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    • pp.245-252
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    • 1978
  • In order to obtain some information for solvent dyeing, polyethylene terephthalate (PET) was treated with water, tetrachloroethylene yarn (TCE), and water/TCE emulsion for three hours at the temperatures from $40^{\circ}$ to $140^{\circ}C$. The change of fine structure of substratum by measuring the shrinkage, the degree of crystallinity, the stress relacxation modulus and Young's modulus. The P.E.T. film was also treated in water (at $140^{\circ}C$) for 4 hours to stabilize the substratum. By means of film roll cyliderical method, the Disperse Blue 27 was diffused. Then, calculated the diffusion coefficient and examined the application of WLF equation. However, the temperature dependence of the shrinkage could be explain with WLF equation, the diffusion coefficient couldn't be applied the WLF equation when the substratum was stabilized. From the result, the effects on shrinkage were in the order of water

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Simulations of fiber spinning and film blowing based on a molecular/continuum model for flow-induced crystallization

  • McHugh, Anthony J.;Doufas, A.K.
    • Korea-Australia Rheology Journal
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    • 제13권1호
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    • pp.1-12
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    • 2001
  • This paper describes the application of our recently developed two-phase model for flow-induced crystallization (FIC) to the simulation of fiber spinning and film blowing. 1-D and 2-D simulations of fiber spinning include the combined effects of (FIC), viscoelasticity, filament cooling, air drag, inertia, surface tension and gravity and the process dynamics are modeled from the spinneret to the take-up roll device (below the freeze point). 1-D model fits and predictions are in very good quantitative agreement with high- and low-speed spinline data for both nylon and PET systems. Necking and the associated extensional softening are also predicted. Consistent with experimental observations, the 2-D model also predicts a skin-core structure at low and intermediate spin speeds, with the stress, chain extension and crystallinity being highest at the surface. Film blowing is simulated using a "quasi-cylindrical" approximation for the momentum equations, and simulations include the combined effects of flow-induced crystallization, viscoelasticity, and bubble cooling. The effects of inflation pressure, melt extrusion temperature and take-up ratio on the bubble shape are predicted to be in agreement with experimental observations, and the location of the frost line is predicted naturally as a consequence of flow-induced crystallization. An important feature of our FIC model is the ability to predict stresses at the freeze point in fiber spinning and the frost line in film blowing, both of which are related to the physical and mechanical properties of the final product.l product.

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세라믹 볼베어링의 특성해석에 관한 연구 (A Study on the Characteristics of Ceramic Ball Bearing)

  • 김완두;한동철
    • Tribology and Lubricants
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    • 제8권2호
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    • pp.64-72
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    • 1992
  • The recent trends of rotating machinery demand high speed and high temperature operation, and the bearing with new material is required to be developed. Ceramic, especially silicon nitride, have been receiving attention as alternative material to conventional bearing steel. Ceramic ball bearing offers major performance advantages over steel bearing, for instance, high speed, maginal lubrication, high temperature, improved corrosion resistance and nonmagnetic capabilities etc.. In this paper, the mechanical characteristics of ceramic ball bearing (hybrid ceramic bearing and all ceramic bearing) were investigated, and the characteristics of ceramic bearing were compared with that of steel bearing. Deep groove ball bearing 6208 was taken the object of analysis. The main results of analysis were followings: the radial stiffness of hybrid and all ceramic bearing were 112% and 130% that of steel bearing, and the axial stiffness of all ceramic bearing was 110% that of steel bearing. According as rotating speed was up, the ball load, the contact angle, the contact stress and the spin-to-roll ratio between ball and raceway of ceramic bearing were far smaller than these of steel bearing. And there was not a significant difference between the minimum film thickness of ceramic bearing and steel bearing. It is expected that this research is contributed to enhanced fundamental technology for the practical applications of ceramic ball bearing.