• 제목/요약/키워드: Rod rolling

검색결과 48건 처리시간 0.03초

열간 선재 압연제품의 치수정밀도 향상을 위한 롤 갭 조정 (Adjustment of Roll Gap for The Dimension Accuracy of Bar in Hot Bar Rolling Process)

  • 김동환;김병민;이영석
    • 한국정밀공학회지
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    • 제19권6호
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    • pp.96-103
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    • 2002
  • The objective of this study is to adjust the roll gap fur the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes fur round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental from and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

0.1% Sc이 첨가된 7X1X Al-합금의 압연과 T-6열처리에 따른 집합조직의 발달 (Texture Development of Cold Rolled and T-6 Treated 7X1X Al-alloy with 0.1% Sc)

  • 제창웅;진승준;정동석;임성택;박노진
    • 열처리공학회지
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    • 제17권2호
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    • pp.101-105
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    • 2004
  • After extrusion, cold rolling and T-6 treatment, texture development of 7x1x Al-alloy with 0.1% Sc is studied. During extrusion the very strong <111>+weak <100> fiber texture is developed, which is Influenced on the formation of rolling texture. The texture after 80% cold rolling can be described by strong{112}<111>(Cu)+{123}<634>(S) component in the cross section of the extruded rod, the strong -fiber+weak{110}<001>(Goss) components in the longitudinal section, and the strong {110}<112>(Bs)+weak{001}<100>(Cube) components in the transverse section. The components of rolling texture are remained after T-6 treatment, but the maximum density of ODF is higher. The calculated mean r-values and the planar anisotropy are relatively high, which are dependent on the texture. After T-6 treatment, recrystallized equiaxed grains with average grain size of $1{\sim}2{\mu}m$ are obtained.

자동차 쇽옵소버 피스톤로스 제조공정에서 MES 구축에 관한 연구 (A study on developing MES(Manufacturing Execution System) in the piston rod manufacturing process for automobile shock absorber)

  • 신동주;김태철;이형호;김경록;정호연
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회 2008년도 추계학술대회 및 정기총회
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    • pp.286-289
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    • 2008
  • Production Information System make it possible to check and control the information of manufacturing processes. Based on this information companies are able to act to the price strategy and marketing strategy timely. In this study we will examine developing the MES(Manufacturing Execution System) as Production Information System in the Automobile Shock Absorber Piston rod Manufacturing Process of which processes are composed of heat treatment, lathing, grooving, milling, rolling, inspection and packing processes in order to control its production information efficiently.

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냉간가공과 열처리한 Ni 테이프에서의 집합조직 발달 (Texture development in cold-roiled and heat-treated Ni tapes)

  • 이동욱;지봉기;임준형;주진호;정충환;박순동;전병혁;홍계원;김찬중
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 하계학술대회 논문집
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    • pp.535-538
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    • 2002
  • Cube-textured Ni substrates for YBCO coated conductors were fabricated by cold-rolling and annealing of Ni powder compacts. To establish the optimum sintering temperature, tensile test was performed for the Ni rod sintered at various temperatures. The Ni rods prepared at above 100$0^{\circ}C$ showed good mechanical properties due to the complete densification of the Ni rods. The Ni rods were rolled to final thickness of 100 ${\mu}{\textrm}{m}$ and then annealed at 100$0^{\circ}C$ for various annealing time for texture development. The texture analysis made by 2 $\theta$ scan and pole-figure showed that the cube texture was developed in a short time of a few munitues. The FWHM of in-plane and out of plane texture of the prepared Ni tapes was 8-10$^{\circ}$. The AEM surface roughness of the Ni tapes was as smooth as 3 nm.

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재결정제어압연용 저탄소강의 연속냉각 상변태거동에 미치는 Nb 첨가효과 (Effect of Nb Addition on Phase Transformation Behavior during Continuous Cooling in Low Carbon Steels for Recrystallization Control Rolling)

  • 이상우;주웅용
    • 열처리공학회지
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    • 제13권5호
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    • pp.346-354
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    • 2000
  • Effect of Nb addition on the phase transformation behavior was studied through continuous cooling transformation tests after reheating(reheating CCT) and deforming(deforming CCT) the 0.07%C-1.3%Mn-0.015%Ti-(0~0.08)% Nb steels. Transformation temperatures for deforming CCT were lower than those for reheating CCT, and the critical cooling rate for bainite transformation during deforming CCT was lower than that during reheating CCT. These enhanced hardenability for deforming CCT was considered to come from the sufficient solid solution of Nb in austenite during high temperature reheating before deformation. With Nb addition, the phase transformation temperature decreased, the bainite formation was enhanced, and the hardness of steel increased. Furthermore, these phenomena were more remarkable for deforming CCT than for reheating CCT. From the results, Nb-Ti bearing low carbon steel was considered to be a very favorable alloy system with good strength/toughness balance by recrystallization control rolling process.

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공형압연 공정에서 소재 표면흠 발생억제를 위한 패스 스케줄 설계 (Pass Schedule Design to Inhibit Surface Cracks Generation on Workpiece in Groove Rolling Process)

  • 나두현;이영석
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1443-1453
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    • 2010
  • 본 연구에서는 소재 표면흠 발생을 억제하기 위해 유한요소법을 사용하여 세아베스틸 선재 조압연 라인 공정을 모사하였다. 선재 조업연 라인의 2 번 공형을 설계하였고 이 공형을 압연 라인에 적용하였다. 또한 유한요소법을 사용하여 3 번, 4 번 공형 롤 갭이 변경된 새로운 패스 스케줄을 제안하였다. 본 연구에서는 전단응력비에 의존적인 전단파괴 모델을 사용하였고 소재의 손상된 요소 수를 비교하였다. 손상된 요소는 표면흠을 의미한다. 결과적으로 2 번 공형이 변경된 후 불량률은 이전 공형보다 1.43% 감소되었다. 그리고 새로운 패스 스케줄의 손상된 요소 수는 현재 패스 스케줄보다 37.6% 감소되었다.

In-Line Trimming Shear 개발 (Development of In-Line Trimming Shear)

  • 이종일;강성구;서경수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.119-125
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    • 1999
  • At Wire Rod Mill Plant, wire is made of the billet produced at continuous casting machine, or rolled bloom produced at billeting mill, and the product can be classified of wire of 5.5${\Phi}$ and bar in coil of 14∼42${\Phi}$ in diameter(bar in coil will be referred to as coil as below). At present, wire is produced at POSCO No.1, 2, 3 WRM, coil at garret line of No. 2 WRM. Head and tail of coil are properly cut and treated to scrap to fulfill the customer's satisfaction. This above cutting is done off line, and small size coil can be cut manually with clipper, large size coil with hydraulic cutter. Nowadays, it is being investigated to cut automatically in line with trimming shear after passing mill stand. At the moment, Because the coil produced at the garret line of No.2 WRM is hot 400∼600$^{\circ}C$ and trimming is done manually with cutter, there are always interference from manual operation or safety problem of bad working condition. Not only because of the diversity of the coil size 14∼42${\Phi}$ in diameter, but because of the rolling speed 2.5∼22m/sec, it is required to be equipped with several trimming shear. But this can be accomplished with only one shear installed proper place at this paper.

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금속과 복합재료를 이용한 스태빌라이저 링크의 기계적 특성 평가 (Mechanical Properties of Stabilizer Link Using Composite Material and Metal)

  • 우영만;남기우
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.877-882
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    • 2011
  • 스태빌라이저는 선박, 자동차 및 비행기 등에서 과도한 동요를 막고 자세를 안정시키는 장치를 말한다. 본 연구에서 스태빌라이저 링크 POM-GF25%인 복합재료와 금속을 사용하여 제조하였다. 스태빌라이저 강도 평가를 위하여 인장, 압축 및 볼스터드 빠짐으로 실시하였으며, 모두 기준을 만족하였다. 4가지 형태의 로드에서, 널링된 로드가 가장 큰 강도를 나타내었으며, 금속제를 대체할 수 있을 것으로 판단된다. 또한 사출 금형의 재해석으로 스태빌라이저 링크 본체의 형상을 개선하였다.

고전압 모의시험을 통한 피뢰침의 성능 비교평가 (Comparative Performance Evaluation of Lightning Air Terminals by the HV Laboratory Test)

  • 이재복;명성호;조연규;김점식
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제50권12호
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    • pp.627-632
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    • 2001
  • There are claims that ESE(Early streamer emission) Air terminals offer a vastly increased zone of protection over that of traditional lightning rods by causing the emission of an upward streamer/leader that will propagate towards the tip of downward leader at an early stage in the attachment process than would occur for a simple rod in the same geometrical configurations. This paper shows the results of comparing test a particular type of ESE air terminals with a simple rod conducted in the KEH HV laboratory, which are lightning impulse voltage test, flashover direction test and corona emission current measurement. The results from this test show a completely random scattering of flashovers to the conventional and ESE air terminals under identical electrics] and geometrical conditions, and thus shows no advantage of one terminal over the other.

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