• 산업기술연구
• /
• 제24권A호
• /
• pp.29-35
• /
• 2004

Fine blanking can be considered as a manufacturing process capable of producing sheet metal parts with completely smooth edges that may be hardly obtained by conventional shear-cutting procedures. This fact, together with the considerable economic advantages offered by this process, has been responsible for the rapid acceptance of fine blanking throughout the manufacturing industry all over the world, and the discovery of many new applications. This study was performed to investigate the effect of clearance and V-ring shape on the quality of sheared surface in a fine blanking process. The critical value needed to apply the normalized Cockcroft-Latham fracture criterion to the simulation of fine blanking is obtained by correlating the result of finite element analysis and that of experiment for the uniaxial tensile test. From finite element analysis of an axisymmetric fine blanking process, it has been found that punch load, die-roll depth, burnish zone size and shape of sheared surface are considerably influenced by clearance and V-ring shape.

• 한국지반공학회논문집
• /
• 제23권12호
• /
• pp.33-42
• /
• 2007

연약지반의 강성평가는 샘플링(sampling)과 현장 접근에 따른 교란으로 인해 정확하게 평가하는 것이 상당히 어렵다. 이를 위해 개발된 링 타입 FVP를 이용하여 부산 신항에서 실험이 수행 되었다. 이 논문의 목적은 지반 관입시 발생하는 교란을 최소화 할 수 있도록 기존의 링 타입 FVP를 블레이드 타입 FVP로 개량하는 것이다. 블레이드 타입 FVP는 하단의 웨지 모양, 시료 교란, 트랜스듀서, 케이블의 보호, 그리고 케이블과 트랜스듀서간의 전자기적 커플링을 고려하여 설계하였다. 케이블 간 누화현상은 케이블의 접지와 통합을 통해 제거 할 수 있었다. FVP의 전단파 속도는 초기 도달 시간과 이동거리를 이용하여 간단하게 계산될 수 있었다. FVP 블레이드의 관입에 의한 교란 효과 조사 및 FVP를 통해 측정된 전단파 속도의 타당성을 확인하기 위하여 실내 대형 calibration 챔버를 이용하여 비교 시험을 수행하였다. 블레이드 타입 FVP는 30m 깊이까지 측정이 되었으며, 전단파 속도는 매 심도 10cm마다 측정이 되었다. 본 논문에서 제시된 개량된 블레이드 타입의 FVP는 대상 지반의 교란을 최소화 시키며 현장에서 직접 전단파 속도를 측정 할 수 있는 효과적인 장비라고 할 수 있다.

• Tribology and Lubricants
• /
• 제11권4호
• /
• pp.28-34
• /
• 1995

PTFE has good mechanical and chemical stability at wide temperature range, and more over, shows a low value of friction coefficient. On the other hand, it shows cold flow and high wear rate. However, these short comings can be overcome by adding various fillers. In this experiment, PTFE and polyimide powder were mixed into composite and its tribological characteristics was investigated. 100% polyimide was also tested for comparison. The countefface material was a stainless steel (SUS304). Friction and wear tester of ring-on-block type was used at room temperature and under atmosphere. After the wear test, the worn surfaces were examined by optical microscope. The test results show that PTFE-polyimide composite generates. the wear transfer film on both sides of the friction surfaces, and, the friction coefficient and the wear rates are relatively low. 100% polyimide generated little wear transfer films, showed high friction and wear rates, and also showed some problems of vibration and noise. It even damaged the stainless steel countefface. It was concluded that 100% polyimide does not generate transfer film well because its shear resistanbe is high and it stickslips, thus, friction coefficients and wear rates are high. In case of PTFE-polyimide composite, on the other hand, transfer film containing sufficient PTFE adheres and remains on both wear surfaces well enough because PTFE has low shear resistance. Polyimide particles in the composite were proved to be able to bear normal load and does not show stick-slip because they are covered with transfer film containing much PTFE.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2000년도 춘계학술대회논문집A
• /
• pp.286-291
• /
• 2000

The finite element analyses of mechanical rubber components are executed to predict the behavior of deformation and stress distribution in destgn step. The non-linear properties of rubber which are described as strain energy functions are important parameters to design and evaluate rubber components. These are determined by material tests which are tension, compression and shear test. The behaviors of loads-displacements of rubber components such as a roll tubber spring and resilient ring and additional spring for railway suspension system are evaluated by using commercial FEA code. It is shown that the results by FEA simulations are in close agreement with the test results.

• Journal of Welding and Joining
• /
• 제29권2호
• /
• pp.72-79
• /
• 2011

The scope of this investigation is to evaluate the effect of joining parameters on the microstructural features and mechanical properties of dissimilar aluminum alloys, 1mm-thickness fixing AA6K31 at the top position and fixing AA5J32 at the bottom position. The friction stir lap welds were studied under various welding conditions, rotation speed of 1000, 1250, 1500rpm and welding speed of 100, 300, 500, 700mm/min, respectively. Mechanical test has been investigated in terms of tensile shear test and hardness test. The results showed that three type nugget shapes such as onion ring, zigzag type, hooking with the void, have been observed with revolutionary pitch. All welding conditions fractured at the HAZ of top plate, A6K31 and also the strength compare with base metal of lap joints were low efficiency, 52~63%. The thickness of fractured position was decreased with the lower heat input conditions. The relationships were excellent due to linear between the effective thickness of fractured position and peak load. The fractured position was the interface between joint area and not joint area. Also the strength efficiency compared with base metal was lower than decreasing rate of thickness because the hardness was decreased at fractured position due to softened material.

• 수산해양기술연구
• /
• 제30권2호
• /
• pp.71-77
• /
• 1994

A serious of study is carried out to practical use of the three-slot cambered otter board improved by the authors. As the first step, we designed main plates, slots and accessories, such as holding plate, fan-shaped towing plate, normans, center ring, etc. Standing on this design, we made the simple cambered and three-slot cambered model otter board with accessories in a linear scale 6:1. and carried out model test to examine the efficiency of these boards. The obtained results can be summarized as follows: 1. On the simple cambered board with accessories, the values of the maximum shear coefficient($C _{LX}$ ). drag coefficient(($C _{D}$) and hydrodynamic efficiency($C _{L}$/$C _{D}$ ) are 1.39, 0.56, 2.48 at $22^{\circ}$ of the angle of stall respectively. 2. On the three-slot cambered board with accessories, $C _{LX}$/$C _{D}$ and $C _{I}$/$C _{D}$ are 1.67, 0.92, 1.82 at $32^{\circ}$ of the angle of stall respectively. 3.$C _{LX}$ of board with accessories is smaller 10~12% than that of only the main plate, and the angle of stall is almost same. 4. $C _{LX}$ and the angle of stall of the three-slot cambered board with accessories are greater 20% and $10^{\circ}$ than that of the simple cambered board respectively.

• 대한기계학회논문집A
• /
• 제37권3호
• /
• pp.373-378
• /
• 2013

엔진의 출력증대와 이에 따른 변속기의 크기 증가 등으로 인한 회전체의 관성증가로 변속기의 변속성능은 악조건이 되고 있다. 따라서, 이를 해결하기 위하여 내마모성이 높은 마찰소재의 개발이 요구된다. 디젤차량 수동변속기용 싱크로나이저 링에 요구되는 마찰특성에 적합한 소재를 개발하고, 이에 대한 접합 특성을 평가하였다. 즉, 철합금 모재와 동합금계 마찰재를 접합하는 공정을 개발하고, 접합층에 대하여 BSE분석, EDX분석을 수행하여 접합특성을 평가하였으며, 해당 시험편에 대하여 전단강도를 평가하였다.

• 한국재료학회지
• /
• 제27권7호
• /
• pp.386-391
• /
• 2017

Using a customized diffusion bonder, we executed diffusion bonding for ring shaped white gold and red gold samples (inner, outer diameter, and thickness were 15.7, 18.7, and 3.0 mm, respectively) at a temperature of $780^{\circ}C$ and applied pressure of 2300 N in a vacuum of $5{\times}10^{-2}$ torr for 180 seconds. Optical microscopy, field emission scanning electron microscopy (FE-SEM), and energy-dispersive X-ray spectroscopy (EDS) were used to investigate the microstructure and compositional changes. The mechanical properties were confirmed by Vickers hardness and shear strength tests. Optical microscopy and FE-SEM confirmed the uniform bonding interface, which was without defects such as micro pores. EDS mapping analysis confirmed that each gold alloy was 14K with the intended composition; Ni and Cu was included as coloring metals in the white and red gold alloys, respectively. The effective diffusion coefficient was estimated based on EDS line scanning. Individual values of Ni and Cu were $5.0{\times}10^{-8}cm^2/s$ and $8.9{\times}10^{-8}cm^2/s$, respectively. These values were as large as those of the melting points due to the accelerated diffusion in this customized diffusion bonder. Vickers hardness results showed that the hardness values of white gold and red gold were 127.83 and 103.04, respectively, due to solid solution strengthening. In addition, the value at the interface indicated no formation of intermetallic compound around the bonding interface. From the shear strength test, the sample was found not to be destroyed at up to 100,000 gf due to the high bonding strength. Therefore, these results confirm the successful diffusion bonding of 14K white-red golds with a diffusion bonder at a low temperature of $780^{\circ}C$ and a short processing time of 180 seconds.

• Journal of Welding and Joining
• /
• 제30권6호
• /
• pp.98-105
• /
• 2012

The focus of this investigation is to evaluate the effect of joining parameter on the microstructure and mechanical properties of welds produced by friction stir lap welding. The dissimilar Al alloys, KS5J32 and AA6K31, were joined by friction stir lap welding technique under several welding conditions, and KS5J32 alloy was placed on the top of AA6K31 alloy. The tool rotation speeds were 1000, 1250, and 1500rpm, and the welding speeds were 100, 300, 500, 700mm/min, respectively. The results showed that two shapes of nugget, such as onion ring and irregular vortex type, were observed with various revolutionary pitch. In all welding conditions, fracture occurred at the soften region of bottom sheet(AA6K31) and the strengths were 64~78% of those of base metal. Fractured positions were classified into three types : HAZ, triple point, void depending on the revolutionary pitch. The actual thickness of specimen at the fractured location was decreased with decreasing heat input. A linear relationship exists between the effective thickness of fractured position and peak load.

• 접착 및 계면
• /
• 제23권2호
• /
• pp.44-52
• /
• 2022

에폭시 수지는 높은 유리전이 온도 (T_g; glass transition temperature)와 우수한 물성에도 불구하고 높은 가교밀도로 인해 순간적인 충격에 쉽게 파괴되는 단점을 가지고 있다. 이를 보완하기 위해 본 연구에서는 폴리프로필렌 글리콜 (PPG; poly(propylene glycol)) 구조 기반의 diamine 물질인 Jeffamine D 2000과 프로필렌 카보네이트 (PC; propylene carbonate)의 개환중합으로 폴리올을 합성하고 이를 이용하여 우레탄 변성 에폭시를 합성하였다. 합성한 우레탄 변성 에폭시의 특성은 FT-IR, ¹H-NMR로 확인하였고 접착제로서 내충격성 향상 정도를 확인하기 위해 시중에서 사용되고 있는 비스페놀계 에폭시인 DGEBA (diglycidyl ether bisphenol A)와 경화제, 경화촉진제와 배합하여 우레탄 변성 에폭시 접착제를 만들고 전단강도, 인장강도, 충격강도 실험을 통해 우레탄 변성 에폭시의 특성을 분석하였다. 그 결과 DGEBA와 우레탄 변성 에폭시의 비율이 8:2 일 때, 접착제 내 수소결합에 의한 최적의 시너지 효과로 향상된 기계적 물성을 달성할 수 있었다.