• Title/Summary/Keyword: Rheology Metal

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Preparation of tungsten metal film by spin coating method

  • Lee, Kwan-Young;Kim, Hak-Ju;Lee, Jung-Ho;Sohn, Il-Hyun;Hwang, Tae-Jin
    • Korea-Australia Rheology Journal
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    • v.14 no.2
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    • pp.71-76
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    • 2002
  • Metal thin films, which are indispensable constituents of ULSI (Ultra Large Scale Integration) circuits, have been fabricated by physical or chemical methods. However, these methods have a drawback of using expensive high vacuum instruments. In this work, the fabrication of tungsten metal film by spin coating was investigated. First of all, inorganic peroxopolytungstic acid (W-IPA) powder, which is soluble in water, was prepared by dissolving metal tungsten in hydrogen peroxide and by evaporating residual solvent. Then, the solution of W-IPA was mixed with organic solvent, which was spin-coated on wafers. And then, tungsten metal films, were obtained after reduction procedure. By selecting an appropriate organic solvent and irradiating UV, the sheet resistance of the tungsten metal film could be remarkably reduced.

Continuous Fabrication Process of Rheology Material by Rotational Barrel Equipment (회전식 바렐 장치에 의한 레올로지 소재의 연속 제조 공정)

  • Seo P. K.;Jung Y. S.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.103-106
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    • 2004
  • The new rheology fabrication process has been developed to rheo die casting and rheo forming process. Thixoforming process has disadvantages in terms of induction reheating process, scrap recycling, loss of raw material and cycle time. Therefore, to reduce the number of process, new rheology fabrication process with specially designed the rotational barrel type equipment has been proposed to apply in various part productions. The barrel type equipment, which could continuously fabricate the rheology materil, was specially designed to have a function to control cooling rate, shear rate and temperature. During the continuous rotation of barrel with a constant temperature, the shear rate is controlled with the rotation speed. The barrel surface has both the induction heating system and the cooling system to control the temperature of molten metal. By using this system, the effect of the rotation speed and the rotation time on the microstructure was widely examined. The possibility for the rheoforming process was investigated with microstructural characteristic.

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Thixoforging Process of Rheology Materials fabricated by Spiral Mechanical Stirring (나선형 기계 교반 레오로지 소재의 이용한 Thixoforging 공정)

  • Han, S.H.;Jung, I.K.;Bae, J.W.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.131-134
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    • 2007
  • A semi-solid forming technology has a lot of advantages compared to the die casting, squeeze casting and hot/cold forging, so semi-solid forming has been studied actively. Semi-solid forming has two methods. One is thixoforming with reheating of prepared billet, the other is rheoforming with cooled melt until semi-solid state. Thixoforging technology can produce non-dendritic alloys for semi-solid forming complex shaped parts in metal alloys. In this study, the thixoforging was experimented with made rheology materials by the spiral stirrer equipment. Rheology materials for forging were made by A356 casting aluminum alloy and A6061 wrought aluminum alloy. After experiment, forged samples were measured microstructure and were heat treated for high mechanical properties.

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Effect of Viscosity Variation on Flow Characteristic in Thixoforming Process of Semi-Solid Aluminium Alloys (반용융 알루미늄 합금의 Thixoforming 공정에서 점도의 변화가 유도특성에 미치는 영향)

  • 강충길;이유철
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.188-199
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    • 1999
  • Semi-Solid Forming Process(Thixoforming, Rheocasting) is a novel forming process which has some advantages compared with conventional die casting, squeeze casting and hot/cold forging. In this study. Thixoforming process was selected as analysis processing in terms of billet handling and easiness of automation process. The Thixoforming process consists of reheating process of billet, billet handling, filling inot the die cavity and solidification of SSM part. In filling process, two rheology models which were Newtonian and Non-Nettonian model (Ostwald-deWaele)were verified with experimental results. The Ostwald-deWaele model shows the good agreement to the real flow and filling phenomena in die cavity. To give a boost the economical efficiency of Thixoforming process and to ensure the good forming result, reheating device coupled die set was proposed and the initial billet temperature for system that was found from experimental resluts. This study presents an overview of application of numerical analysis for simulation of semi-solid metal forming process to reduce the lead time for development of manufacturing part in industrial field.

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A Study on the Flow Behaviors of the Multi-Pass Ironing Process by the Finite Element Method (유한 요소법을 이용한 다단식 아이어닝 공정의 유동특성에관한 연구)

  • 양동열;이성근;이경훈
    • The Korean Journal of Rheology
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    • v.1 no.1
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    • pp.36-45
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    • 1989
  • 아이어닝 공정은 제품의 치수정밀도가 정확하게 조절괴는 정밀 금속 성형공정이다. 아이어닝 공정은 대개 냉간상태에서 행하여지며 그리고 때로는 단공정 대신에 다단식이 적 용된다. 본연구의 목적은 강소성 유한 요소법으로 단공정과 다단식 아이어닝 공정을 해석하 여 아이어닝 공정에 대한 적절한 설계변수와 최적 설계조건을 찾는데 있다. 본 연구에서는 공정설계게 있어서 공정변수를 다이의 원추각과 단의 개수로 주었다. 본 해석에서는 단공정 아이어닝과 다단식 아이어닝 공정의 성형하중, 응력과 변형도 분포 그리고 격자 변형을 계 산하였다 그리고 이 값들에 대한 공정 변수의 영향을 검토한 결과 성형하중과 격자 변형에 있어서 계산 결과와 잘 일치하였다.

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Fabricating Apparatus of Rheological Material by Rotational Barrel (회전식 Barrel에 의한 레오로지 소재 제조장치)

  • Kim T. W.;Seo P. K.;Oh S. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.358-361
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    • 2005
  • The rotational barrel type equipment has been designed for the new rheology fabrication process. During the continuous rotation of barrel with a constant temperature, the shear rate is controlled with the rotation speed and rotation time of barrel. The barrel surface can be controlled the temperature by the induction heating and cooling system. Many experiments were widely examined by using this system with controlling the rotation speed and the rotation time. The possibility for the rheoforming process was investigated with microstructural characteristics.

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Fabricating Apparatus of Rheological Material for forging by Rotational Barrel (회전식 바렐에 의한 단조용 레오로지 소재 제조)

  • Kim T.W.;Seo P.K.;Oh S.W.;Kang C.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.645-648
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    • 2005
  • The rotational barrel type equipment has been designed for the new rheology fabrication process. During the continuous rotation of barrel with a constant temperature, the shear rate is controlled with the rotation speed and rotation time of barrel. The barrel surface can be controlled the temperature by the induction heating and cooling system. Many experiments were widely examined by using this system with controlling the rotation speed and the rotation time. The possibility for the rheoforming process was investigated with microstructural characteristics.

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One-step Fabrication of a Tannic Acid-Transition Metal-Polymer Gel as a Pressure-Sensitive Adhesive (타닌산-전이 금속-고분자로 구성된 젤의 단일 단계 합성과 점착제로의 이용)

  • Lee, Jaehong;Lee, Kyoungmun;Choi, Siyoung Q.
    • Korean Chemical Engineering Research
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    • v.58 no.2
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    • pp.176-183
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    • 2020
  • In this study, synthesis of a hydrogel consisted of a coordination bond network between small organic molecules and transition metals had been carried out. By adding a tackifying material to the gel, the potential of the gel to be used as an adhesive material had been also confirmed. Synthesis of the adhesive had been done with simple mixing of 3 components: tannic acid, transition metal, and polymer. The tannic acid molecule possesses multiple hydroxyl groups that can form coordination bonds with the transition metals and hydrogen bonds with the hydrophilic polymers. Due to the morphology of the metal-organic complex and polymer dispersed in water, the fabricated material exhibited high adhesiveness and cohesiveness. Optimizing the rheological property had been conducted for use in adhesive by the synthesis with varying the transition metal (Fe3+, Ti4+), polymer, and treatment conditions. Rheological measurement results demonstrate the promising potential of the material as a bio-compatible and versatile pressure-sensitive adhesive with both high adhesiveness and cohesiveness.

Research Trends of Spray and Combustion Characteristics Using a Gelled Propellant (젤 추진제의 분무 및 연소특성 연구동향)

  • Hwang, Tae-Jin;Lee, In-Chul;Koo, Ja-Ye
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.5
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    • pp.96-106
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    • 2011
  • There are many advantages in applying gel propellant to a gel propulsion system. These include higher performances, the energy management of liquid propulsion system, reliable storability and low leakage characteristics. Additionally, gel propulsion system are preferable to the high density impulse of propulsion system. Also, when compared to liquid propellants, the gel propellants acquire greater heat energy. Gel propellants achieve a high specific impulse when metal particles with aluminum and boron are added. With respect to atomization, an inactive process occurs due to the variable viscosity of the metal particles and gelling agents. To improve the defect of atomization and combustion characteristics of gel propellant, a variety of issues related to spray and combustion is introduced here.