• 제목/요약/키워드: Resistance Spot Welding

검색결과 276건 처리시간 0.021초

용접질 향상을 위한 저항 점용접공정의 제어기 개발에 관한 연구 (A Study on Weld Quality controller for Resistance Spot Welding Process)

  • 장희석;조형석
    • 대한기계학회논문집
    • /
    • 제13권6호
    • /
    • pp.1156-1169
    • /
    • 1989
  • 본 연구에서는 용접도중 발생할 수 있는 용접질 저항요인을 전극분리현상을 측정하여 파악하고 용접 열입력에 해당하는 용접전류를 학습제어방식(self-learning control)에 의하여 컴퓨터와 주변기기(interface)를 통해 조절함으로서 요구되는 균일한 용접질이 항상 보장되도록 하였다. 여기서 학습제어방식을 태택한 이유는 제어하고자 하는 대상의 동적 모델(dynamic model)이 없어도 제어기 이득의 선정이 비교적 자유롭고 용접 제어장치가 자체적으로 감지(monitoring)한 신호로 판단하여 제어동작을 취함으로서 용접시 축적되는 정보(data)가 용접기에 일종의 지능을 부여할 수 있어서 진보된 개념의 용접제어장치 개발의 가능성을 검토해 보기 위함이다.

Temperature Dependent Behavior of Thermal and Electrical Contacts during Resistance Spot Welding

  • Kim, E.
    • International Journal of Korean Welding Society
    • /
    • 제2권1호
    • /
    • pp.1-10
    • /
    • 2002
  • The thermal contact conductance at different temperatures and with different electrode forces and zinc coating morphology was measured by monitoring the infrared emissions from the one dimensionally simulated contact heat transfer experiments. The contact heat transfer coefficients were presented as a function of the harmonic mean temperature of the two contacting surfaces. Using these contact heat transfer coefficients and experimentally measured temperature profiles, the electrical contact resistivities both for the faying interface and electrode-workpiece interface were deduced from the numerical analyses of the one dimension simulation welding. It was found that the average value of the contact heat transfer coefficients for the material with zinc coating (coating weight from 0 g/$mm^2$to 100 g/$mm^2$) ranges from 0.05 W/$mm^2$$^{\circ}C$ to 2.0 W/$mm^2$$^{\circ}C$ in the temperature range above 5$0^{\circ}C$ harmonic mean temperature of the two contacting surfaces. The electrical contact resistivity deduced from the one dimension simulation welding and numerical analyses showed that the ratio of electrical contact resistivity at the laying interface to the electrical contact resistivity at the electrode interface is smaller than one far both bare steel and zinc coated steel.

  • PDF

저항 점용접에서의 입열량과 동저항의 실시간 측정에 관한 연구 (Realtime Measurement of Power and Dynamic Resistance in Resistance Spot Welding)

  • 장희석;조승범
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.143-145
    • /
    • 2003
  • The purpose of research is to measure power and dynamic resistance value through RMS module. Specially designed RMS-DC hardware module was tested. Its output which is obtained every half cycle was compared with that of commercial weld checker. The results show good agreement and the relative error in the measurement was found to be around 5%.

  • PDF

저항 점 용접에서 고장력 TRIP 강의 점 용접성 평가에 관한 연구 (A study of weldability evaluation for TRIP sheet in resistance spot welding)

  • 김태형;박현성;이세헌
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.149-151
    • /
    • 2003
  • The development of lightweight car bodies is the most prominent issue in the automotive industry today, in preparation of environmental regulations such as reduction of CO$_2$ emissions. Also, with the recent implementation of mandatory off-set collision test, many studies have been carried out to enhance the safety of automobiles. Recently, TRIP(Transformation Induced Plasticity) steel has developed as a prominent alternative due to its high strength and superior elongation. In this study, TRIP steel weldability is evaluated with lobe curve, continuous spot welds, shunt effect, and weld of edge position.

  • PDF

전극분리 제어에 의한 인버터 스폿용접기의 용접품질 향상 (Welding Quality Improvement of Inverter Spot Welder by Electrode Movement Control)

  • 김재문;김종덕;원충연;최규하;김규식;목형수
    • 전력전자학회논문지
    • /
    • 제5권3호
    • /
    • pp.276-284
    • /
    • 2000
  • 저항 스폿용접기에서 용접품질의 보증은 오래 계속 되어온 문제이었다. 본 논문에서는 용접품질과 전극분리와의 관계를 조사하였으며 전극분리가 하나의 제어변수로써 사용될 수 있음을 실험적으로 입증하였다. 피드백신호로서 전극분리를 이용한 퍼지제어에 기초를 둔 용접품질개선을 제시하였다. 저항 스폿용접기의 용접품질은 인장전단강도시험과 같은 파괴적인 검사에 의해 증명되었다. 시험결과는 퍼지 제어기를 이용한 전극분리 제어의 성능이 종래의 정전류 제어와 비교하여 훨씬 더 우수하였다.

  • PDF

알루미늄 합금의 저항점용접에서의 열전 효과에 대한 연구 (A Study of Thermoelectric Effect in Resistance Spot Welding of Aluminium Alloy)

  • 한용섭
    • 한국자동차공학회논문집
    • /
    • 제6권5호
    • /
    • pp.10-19
    • /
    • 1998
  • The erosion of electrode in spot welding of aluminium alloy by direct current is dependent on the electric polarity. The positive electrode is much more eroded than the negative one. To explain this phenomenon, Peltier effect has been generally accepted as a unique theory. In this study Peltier effect was evaluated by calculations on the basis of some references and experiments. The difference of heat generated by Peltier effect on both electrode surfaces was, however, only 4% of total heat generated during wel- ding. Because of insufficient explanation, Kohler theory, which is mainly affected by thin oxide film, was introduced. A theoretical calculation showed 17% of the temperature difference between the positive and negative electrode, in case "surface voltage" resulted from oxide film was 30% of total contact voltage. This revealed that the erosion of electrode could be more affected by Kohler theory than effect.an effect.

  • PDF