• 제목/요약/키워드: Resin-based composite

검색결과 311건 처리시간 0.025초

Composite Thick Films Based on Highly-Packed Nano-Porous Ceramics by Aerosol Deposition and Resin Infiltration

  • 김홍기;김형준;남송민
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.111-111
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    • 2010
  • 최근 전자 소자의 집적기술은 기존의 2차원에서 System on package (SOP) 개념에 기반을 둔 3차원 집적 기술로 발전 되어가고 있다. 소자의 3차원 실장을 실현시키는 과정에서 세라믹의 여러 유용성이 언급되어져 왔지만, 취성이 매우 크다는 등의 단점이 있었다. 이러한 이유로 연성을 가지는 폴리머와 세라믹을 합성한 복합체 기판에 대하여 많은 연구가 되고 있다. 그러나 세라믹 제작을 위해서는 높은 공정온도가 요구되고 있고 이러한 높은 공정상에서의 온도는 3차원 실장에 있어서 문제점이 되고 있다. 이러한 문제점을 극복하기 위하여 상온에서 치밀한 세라믹 후막을 제작할 수 있는 공정인 Aerosol Deposition Method (ADM)방법으로 세라믹-폴리머 후막의 제조를 시도하였다. 일반적으로 ADM은 수백 나노의 출발 파우더를 사용하여 치밀한 세라믹 막을 형성하는데 사용된다. 본 연구에서는 ADM으로 100 nm미만의 나노 세라믹 파우더를 사용하여 다공성의 세라믹 후막을 제조한 후 resin을 함침시키는 방법으로 세라믹-폴리머 후막의 제조를 시도하였다. 그 결과 운송가스, aerosol 농도 등의 공정조건을 변화시켜 다공성의 $Al_2O_3$ 후막을 제조하였고, 이 다공성 후막은 반투명의 특성을 보이며 고충전율로 형성되었다. 이렇게 제조된 나노 다공성 $Al_2O_3$ 후막에 cyanate ester resin을 함침시키는 방법을 사용하여 $Al_2O_3$-cyanate ester 복합체 후막을 제조하였으며, 이의 비유전율 및 품질계수는 각각 1 MHz에서 6.7, 1000으로 우수한 유전특성을 보임이 확인되었다.

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유리단섬유로 보강된 분사식 섬유보강 복합재료의 인장거동에 관한 미세역학 기반 해석 (Micromechanics-based Analysis on Tensile Behavior of the Sprayed FRP Composites with Chopped Glass Fibers)

  • 양범주;하성국;이행기
    • 한국전산구조공학회논문집
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    • 제25권3호
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    • pp.211-217
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    • 2012
  • 본 연구에서는 유리단섬유로 보강된 분사식 섬유보강 복합재료의 인장거동 평가를 위한 실험 및 해석연구를 수행하였다. 이를 위해 다양한 변형율속도(strain rate)에 따른 에폭시수지 및 분사식 섬유보강 복합재료의 인장강도 실험을 수행하였다. 본 연구에 사용된 분사식 섬유보강 복합재료는 15mm 길이로 절단된 유리단섬유가 25% 부피비율로 혼입된 보수 보강용 재료이다. 에폭시수지의 점탄성 특성을 고려하기 위해 역산모델링(inverse simulation)을 수행하여 변형율속도에 따른 점성변화를 함수식으로 제안하였다. 역산모델링을 통해 제안된 함수식을 미세역학 기반의 점탄성 손상모델(micromechanics-based viscoelastic damage model; Yang et al., 2012)에 적용하여 분사식 섬유보강 복합재료의 인장거동을 수치적으로 해석하였다. 분사식 섬유보강 복합재료의 인장거동 해석결과와 실험결과를 비교하여 미세역학 기반의 점탄성 손상모델의 정확성을 검증하였다.

대차 프레임 스킨의 두께에 따른 RTM 공정 특성 분석 연구 (Study on Analysis of RTM Process to Manufacture Bogie Frame Skin Depending on Thickness)

  • 김무선;김정석;김승모
    • Composites Research
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    • 제28권6호
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    • pp.372-377
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    • 2015
  • 이번 연구에서는 기존 철도차량의 대차 시스템에서 금속재로 제작되어온 대차 프레임 스킨을 대상으로, RTM 공정을 활용하여 복합소재로 제작할 때, 수치 해석 결과를 활용한 공정 특성을 분석하였다. 대차 프레임 스킨의 횡단면을 기준으로 두께의 변화에 따른 성형공정시간을 비교하였으며, 그에 따른 대차 프레임 스킨의 중량 변화도 함께 고려하였다. 결과적으로, 내부 섬유 매트의 부피가 일정하다는 가정하에 프레임 스킨 두께의 증가에 따라 RTM 공정시간은 줄어들었으며, 전체 시스템 중량도 감소하는 효과를 보였다. 이 결과를 토대로 향후 대차 프레임의 제조공정비용과 구조특성, 두 영역의 trade-off를 구현할 수 있는 설계 최적화 연구분야에서 제조공정 분야의 상대적 비용 산출을 위한 기본 자료로 활용할 수 있다.

Low-velocity impact performance of the carbon/epoxy plates exposed to the cyclic temperature

  • Fathollah Taheri-Behrooz;Mahdi Torabi
    • Steel and Composite Structures
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    • 제48권3호
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    • pp.305-320
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    • 2023
  • The mechanical properties of polymeric composites are degraded under elevated temperatures due to the effect of temperature on the mechanical behavior of the resin and resin fiber interfaces. In this study, the effect of temperature on the impact response of the carbon fiber reinforced plastics (CFRP) was investigated at low-velocity impact (LVI) using a drop-weight impact tester machine. All the composite plates were fabricated using a vacuum infusion process with a stacking sequence of [45/0_2/-45/90_2]s, and a thickness of 2.9 mm. A group of the specimens was exposed to an environment with a temperature cycling at the range of -30 ℃ to 65 ℃. In addition, three other groups of the specimens were aged at ambient (28 ℃), -30 ℃, and 65 ℃ for ten days. Then all the conditioned specimens were subjected to LVI at three energy levels of 10, 15, and 20 J. To assess the behavior of the damaged composite plates, the force-time, force-displacement, and energy-time diagrams were analyzed at all temperatures. Finally, radiography, optical microscopy, and scanning electron microscopy (SEM) were used to evaluate the effect of the temperature and damages at various impact levels. Based on the results, different energy levels have a similar effect on the LVI behavior of the samples at various temperatures. Delamination, matrix cracking, and fiber failure were the main damage modes. Compared to the samples tested at room temperature, the reduction of temperature to -30 ℃ enhanced the maximum impact force and flexural stiffness while decreasing the absorbed energy and the failure surface area. The temperature increasing to 65 ℃ increased the maximum impact force and flexural stiffness while decreasing the absorbed energy and the failure surface area. Applying 200 thermal cycles at the range of -30 ℃ to 65 ℃ led to the formation of fine cracks in the matrix while decreasing the absorbed energy. The maximum contact force is recorded under cyclic temperature as 5.95, 6.51 and 7.14 kN, under impact energy of 10, 15 and 20 J, respectively. As well as, the minimum contact force belongs to the room temperature condition and is reported as 3.93, 4.94 and 5.71 kN, under impact energy of 10, 15 and 20 J, respectively.

직접법과 간접법으로 수복한 복합레진의 1년간의 임상적인 평가 (1 YEAR FOLLOW-UP STUDY OF DIRECT AND INDIRECT COMPOSITE RESTORATIONS)

  • 박성호
    • Restorative Dentistry and Endodontics
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    • 제27권3호
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    • pp.284-289
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    • 2002
  • Background : The purpose of the present study was to evaluate the direct and indirect composite restorations which had been placed for 1 year Methods : The composite restorations which had been placed between 1999. Mar and 1999, Dec was evaluated after 1 year For direct restorations. Spectrum (Dentsply, USA) and Z100 (3M, USA) were used in the anterior teeth and Surefil (Dentsply, USA) were used. For class V restorations of anterior and posterior teeth. Spectrum was used. For indirect restorations, Targis/Vectris system (Vivadent/Ivoclar, Liechtenstein) was used 2 examiners evaluated marginal quality, proximal contact. discoloration, presence of 2$^{nd}$ caries, loss of filling and hypersensitivity of restorations. The restorations was clinically evaluated by modified methods based on USPHS. Results : 60 teeth were evaluated. 59 were clinically acceptable and 1 restoration which was placed in class v cavity in the posterior tooth was fallen out. In most cases, the restorations were clinically accept-able. For restorations which had been directly placed in the class II cavities, loose proximal contact was indicated as the main complaints. Conclusions : Most of Anterior and posterior restorations which bad been directly or indirectly placed for 1 year were clinically acceptable. For posterior teeth, loose proximal contact was indicated as the main problem in the directly placed Class II restorations. Long term clinical study is needed.

Synergistic effect of clay and polypropylene short fibers in epoxy based ternary composite hybrids

  • Prabhu, T. Niranjana;Demappa, T.;Harish, V.;Prashantha, K.
    • Advances in materials Research
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    • 제4권2호
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    • pp.97-111
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    • 2015
  • Polypropylene short fiber (PP)-clay particulate-epoxy ternary composites were prepared by reinforcing PP short fiber and clay particles in the range of 0.1 phr to 0.7 phr into epoxy resin. Prepared hybrid composites were characterized for their mechanical, thermal and flame retardant properties. The obtained results indicated an increase in impact resistance, tensile strength, flexural strength and Young's modulus to an extent (up to 0.5 phr clay and 0.5 phr PP short fiber) and then decreases as the reinforcing phases are further increased. The thermal stability of these materials are found to increase up to 0.2 phr clay and 0.2 phr PP addition, beyond which it is decreased. Addition of clay is found to have the negative effect on epoxy-PP short fiber composites, which is evident from the comparison of mechanical and thermal properties of epoxy-0.5 phr PP short fiber composite and epoxy-0.5 phr PP short fiber-0.5 phr clay composite hybrid. UL-94 tests conducted on the composite hybrids have showed a reduction in the burning rate. Morphological observations indicated a greater fiber pull with the addition of clay. The performed tests in the present study indicated that materials under investigation have promising applications in construction, agriculture and decorative purposes.

구치부 복합레진의 적정 RADIOPACITY에 관한 연구 (A STUDY ON THE OPTIMAL RADIOPACITY OF POSTERIOR COMPOSITE RESINS)

  • 김병현;이정식;엄정문
    • Restorative Dentistry and Endodontics
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    • 제17권1호
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    • pp.206-213
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    • 1992
  • The aim of this study was to compare the accuracy of radiographic diagnosis of secondary carious lesions adjacent to composite filling materials with different radiopacity. The level of radiopacity that is most compatible with the radiographic diagnosis of secondary caries was studied in a two part experiment. In the first part, the radiopacity of 6 posterior composites CBP, CF, HM, LF, PQ, P50), enamel and dentin were measured by desitometer and 6 posterior composites divided into 3 groups based on their level of radiopacity compared with enamel and dentin. In the seocnd part, class II composite fillings with or without secondary caries were made in extracted premolar and radiographs of the teeth were examined by 10 dentists to diagnose simulated carious lesion. The following results were obtained: 1. The radiopacity of 6 posterior composites varied between 1.76(PQ) and 6.78(P50)mm Al equivalent. 2. For 4 composites the radiopacity exeeded that of an equal thickness of enamel, and for two the radiopacity was lower than that of dentin. 3. The detection of secondary caries was facillitated when the radiopacity of a composite resin was similar to or slightly greater than that of enamel.

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Composite components damage tracking and dynamic structural behaviour with AI algorithm

  • Chen, Z.Y.;Peng, Sheng-Hsiang;Meng, Yahui;Wang, Ruei-Yuan;Fu, Qiuli;Chen, Timothy
    • Steel and Composite Structures
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    • 제42권2호
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    • pp.151-159
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    • 2022
  • This study discusses a hypothetical method for tracking the propagation damage of Carbon Reinforced Fiber Plastic (CRFP) components underneath vibration fatigue. The High Cycle Fatigue (HCF) behavior of composite materials was generally not as severe as this of admixture alloys. Each fissure initiation in metal alloys may quickly lead to the opposite. The HCF behavior of composite materials is usually an extended state of continuous degradation between resin and fibers. The increase is that any layer-to-layer contact conditions during delamination opening will cause a dynamic complex response, which may be non-linear and dependent on temperature. Usually resulted from major deformations, it could be properly surveyed by a non-contact investigation system. Here, this article discusses the scanning laser application of that vibrometer to track the propagation damage of CRFP components underneath fatigue vibration loading. Thus, the study purpose is to demonstrate that the investigation method can implement systematically a series of hypothetical means and dynamic characteristics. The application of the relaxation method based on numerical simulation in the Artificial Intelligence (AI) Evolved Bat (EB) strategy to reduce the dynamic response is proved by numerical simulation. Thermal imaging cameras are also measurement parts of the chain and provide information in qualitative about the temperature location of the evolution and hot spots of damage.

반응액상성형에서 ε-카프로락탐의 음이온 중합에 따른 점도 거동 평가 (Measurement of Viscosity Behavior in In-situ Anionic Polymerization of ε-caprolactam for Thermoplastic Reactive Resin Transfer Molding)

  • 이재효;강승인;김상우;이진우;성동기
    • Composites Research
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    • 제33권2호
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    • pp.39-43
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    • 2020
  • 최근 내화학성, 내마모성 및 내충격성이 뛰어나면서 재활용이 가능한 열가소성 폴리아미드 기반 복합재료를 제조하는 기술을 개발하기 위한 연구가 활발하다. 특히, 열가소성 고분자는 높은 점도로 용융 상태에서의 가공이 힘들기 때문에 저점도 단량체 상태로 금형 내부로 주입하면서 동시에 중합을 시키는 반응액상성형 공정이 큰 주목을 받고 있다. 그러나 단량체인 ε-카프로락탐은 중합속도가 매우 빠르고 외부 환경에 매우 민감하기 때문에 수지 함침과 중합 반응을 동시에 제어하면서 최적 공정조건을 확보하는 데 많은 어려움을 겪고 있는 실정이다. 따라서 본 연구에서는 ε-카프로락탐의 음이온 중합과정에서 주요한 공정 변수인 점도 변화 거동을 관찰하였고 ε-카프로락탐의 빠른 중합, 낮은 점도, 수분 민감성에 따른 측정상의 문제 원인을 분석하여 개선책을 제시하였다. 개선된 점도 측정 방법에 대한 재현성과 신뢰성은 여러 상대습도에 대한 점도 측정 그리고 외부 환경(수분, 산소)과 차단된 상황에서의 중합과 개선된 점도 측정 결과와의 비교를 바탕으로 검증하였으며, 이는 복합재료 반응액상성형 공정의 제어 인자로 활용함으로써 공정 최적화에 도움이 될 것으로 기대된다.

The effect of plasma on shear bond strength between resin cement and colored zirconia

  • Park, Chan;Yoo, Seung-Hwan;Park, Sang-Won;Yun, Kwi-Dug;Ji, Min-Kyung;Shin, Jin-Ho;Lim, Hyun-Pil
    • The Journal of Advanced Prosthodontics
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    • 제9권2호
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    • pp.118-123
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    • 2017
  • PURPOSE. To investigate the effect of non-thermal atmospheric pressure plasma (NTAPP) treatment on shear bond strength (SBS) between resin cement and colored zirconia made with metal chlorides. MATERIALS AND METHODS. 60 zirconia specimens were divided into 3 groups using coloring liquid. Each group was divided again into 2 sub-groups using plasma treatment; the experimental group was treated with plasma, and the control group was untreated. The sub-groups were: N (non-colored), C (0.1 wt% aqueous chromium chloride solution), M (0.1 wt% aqueous molybdenum chloride solution), NP (non-colored with plasma), CP (0.1 wt% aqueous chromium chloride solution with plasma), and MP (0.1 wt% aqueous molybdenum chloride solution with plasma). Composite resin cylinders were bonded to zirconia specimens with MDP-based resin cement, and SBS was measured using a universal testing machine. All data was analyzed statistically using a 2-way ANOVA test and a Tukey test. RESULTS. SBS significantly increased when specimens were treated with NTAPP regardless of coloring (P<.001). Colored zirconia containing molybdenum showed the highest value of SBS, regardless of NTAPP. The molybdenum group showed the highest SBS, whereas the chromium group showed the lowest. CONCLUSION. NTAPP may increase the SBS of colored zirconia and resin cement. The NTAPP effect on SBS is not influenced by the presence of zirconia coloring.