• 제목/요약/키워드: Resin of Plastics

검색결과 102건 처리시간 0.02초

플라스틱재료의 왕복동마찰마멸거동 (Reciprocating sliding wear behavior of plastics against steel)

  • 김충현;안효석;정태형
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.35-41
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    • 1999
  • Friction and wear test was performed for nylon, acetal resin, and PTFE(polytetrafluoroethylene) under reciprocating dry sliding conditions against a steel counterpart. Friction coefficient and specific wear rate were analysed as a function of sliding distance and applied load. The worn surfaces of plate and disc specimens were observed using SEM(Scanning Electron Microscopy). The experimental results show that acetal resin exhibited lowest wear rates whereas PTFE possessed lowest friction coefficient. The prominent wear mechanisms found were adhesion and abrasion.

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탄소섬유복합재료의 시트크로스 부품에서 진공수지주입성형에 의한 성형성 평가 (Formability Evaluation of the Vacuum Resin Transfer Molding of a CFRP Composite Automobile Seat Cross Part)

  • 김근영;곽성훈;한규동;박진석;조준행;이창훈;강명창
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.24-29
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    • 2017
  • In this study, a seat cross member was fabricated by optimizing the resin transfer molding processing of CFRP (Carbon Fiber Reinforced Plastics) materials. This seat cross member is used in automotive underbody parts and provides side impact support. The seat cross was manufactured via vacuum resin transfer molding. The process included 1min of resin injection, 8 mins of heating, and 1 min of cooling, for a total molding time of 10mins. Tensile test results showed an average breaking load of 21.50kN, a tensile strength of 404 MPa, and an elastic modulus of 46.2 GPa. As a result, the CFRP seat cross provides the same strength as a similar steel part, but weighs 42% less.

탄소섬유강화 플라스틱의 경면연삭가공 특성 (Mirror Surface Grinding Characteristics and Mechanism of Carbon Fiber Reinforced Plastics)

  • 박규열;이대길;중천위웅
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2514-2522
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    • 1994
  • The mirror surface grinding of carbon fiber reinforced plastics(CFRP) was realized by using the metal bonded super-abrasive micro grain wheel with electrolytic in-process dressing(ELID). The maximum surface roughness $R_{max}$ of CFRP which was obtained with #6,000 wheel, was 0.65 $\mu{m}$, which was rougher surface finish compared to those of hard and brittle materials with the same mesh number wheel with ELID. The grinding performance was much dependent on the grinding direction and the best surface roughness was obtained at $90^{\circ}C$ grinding with fiber direction. The spark-out effect on the surface improvement was significant when smaller mesh number grinding wheels were used. From the surface observations of CFRP with scanning electron microscope(SEM) and Auger electron spectroscopy(AES), it was found that the mirror surface grinding of CFRP was generated by the homogenization due to carbonization of the ground surface and smearing of chips composed of the carbon fiber and carbonized epoxy resin into the ground surface.

이온도움반응법에 의한 탄소섬유복합재의 트라이볼로지 특성연구 (Tribological Characteristics of Carbon Fiber Reinforced Plastics Prepared by Ion-Assisted Reaction)

  • 오성모;김정기;이봉구
    • 한국정밀공학회지
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    • 제21권4호
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    • pp.103-108
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    • 2004
  • Carbon fiber reinforced composites(CFRP) were fabricated with phenolic resin matrix by hot press molding, and its surface was modified by the ion-assisted reaction process. When we tested the friction coefficient and wear rate variation and observed the effect of fibers with respect to friction and wear characteristics, the amount of pitch based carbon fiber was 45wt% and the average friction coefficient was the lowest at 0.12. When the amount of ion-irradiation was $1\times10^{l6}ions/cm^2$, the friction coefficient of the composites was about 0.12 and the wear mode was stable, whereas, the friction coefficient of the non-treated composites was about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5\times10^{l6}ions/cm^2$$1\times10^{l6}ions/cm^2$ion-irradiation case.

탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구 (Tribological Characteristics of Carbon Fiber Reinforced Plastics by Surface modification)

  • 전승흥;양준호;오성모;이봉구
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.29-36
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    • 2000
  • This investigation has been studied about friction and wear properties which were important problem, when carbon fiber reinforced plastic(CFRP) was used practically. Unidirection carbon fiber reinforced composites was fabricated with epoxy resin matrix and carbon fiber as a reinforced, and its surface was modified by the ion-assisted reaction. And then we tested the their friction and wear properties according to the ion-irradiation. when the amount of ion-irradiation was 1${\times}$10l6$\^$16/ ions/$\textrm{cm}^2$, the friction coefficient values were about 0.1, where as, the friction coefficient values of non-treatment composites were about 0.16. The former was the stablest in wear mode. We know that ion-irradiation was not proportioned to the friction coefficient, so we found the optimal conditions of the friction and wear according to the ion-irradiation.

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MCPs 압출 공법을 이용한 PP 수지의 고배율 압출 발포 연구 (A study for PP resin High magnification MCPs Extrusion foaming)

  • 현창훈;차성운;김학빈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1046-1050
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. There Is much development from injection molding pans but Extrusion parts is slow. This research is MCPs Extrusion parts, It is basis experiment for Process to make beads that is basis raw material of Package used most by shock mitigative of industry.

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통기성 세라믹형을 이용한 알루미늄 신발금형의 쾌속제작 (Rapid Tooling of Aluminum Shoes Mold Using Porous Mold)

  • 정성일;정두수;김도경;정해도;조규갑
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.62-67
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    • 1999
  • The RP&M(Rapid Prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, in which the production cycle is getting shorter owing to various needs from consumers. Recently RP products which are made of plastics, wax, and paper are used to verify the design of samples. But these products cannot be applied to the real mold because the strength enough to be a mold cannot be given by soft materials such as plastics. So RP products are copied to AFR(Al powder Filled Resin) molds or metal molds, which is called the RP&M. In this paper, RP&M is applied to a casting process. A porous casting mold, which is made from ceramic powder and binder, is used for rapid tooling of aluminum shoes molds.

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알루미나 분말 혼합 비율에 따른 GFRP의 기계적 강도 특성 (Mechanical Behaviour of GFRP Composites according to Alumina Powder Impregnation Ratios in Resin)

  • 강대곤;박재학
    • 한국재료학회지
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    • 제30권1호
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    • pp.22-30
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    • 2020
  • Small fishing vessels are manufactured using FRP. Various studies have been conducted to increase the strength of the composite material by mixing alumina powder with resin. Tensile tests and flexural strength tests are conducted to examine the effect of alumina powder on the strength of GFRP. In the current study, resin/alumina composites at different alumina contents (i.e., 0, 1, 5, and 10 vol%) have been prepared. The physical and mechanical properties of the prepared composites have been investigated. From the results, the tensile strength of the specimen with alumina powder mixed in at 10% shows the highest value of 155.66 MPa. The tensile strength of the specimen mixed with alumina powder increases with the amount of alumina powder impregnated. In the flexural strength test, the flexural strength of neat resin without alumina powder has a highest value of 257.7 MPa. The flexural modulus of ALMix-5 has a highest value of 12.06 GPa. Barcol hardness of ALMix-10 has a highest value of 51. We show that alumina powder leads to decreasing cracks on the surface and decreasing length area of delamination.

우리나라 남해안 해수욕장의 미소플라스틱 분포와 조성 (Distribution and Composition of Plastic Pellets and Trashon the Beaches of the Southem Coast at Korea)

  • 김삼곤;김종화;박창두
    • 수산해양교육연구
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    • 제14권1호
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    • pp.43-56
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    • 2002
  • (1) This study was carried out to obtain seasonal fluctuations of marine debris in 5 beaches near the Southern Coast of Korea during May, 1999 - April, 2000. The results are as follows: 1. The density of marine debris was remarkably highest at Namhae beach among 5 beaches. The major part of debris in the beach was styrofoam, with the density of 348.5${ea/km}^2$. But, it was Songjung where the largest amount of resin pellets existed. 2. The composition of styrofoam consisted of 51% of the marine debris, wood& papers was 11%, resin pellets & plastics were 8% and others were 16%. 3. Seasonal fluctuations irregularly change in each beach, but the amount of resin pellets were found to be large only in September. It is estimated that resin pellets are beached upon the coastal beaches by the strong warm currents(Tushima currents) during the summer season. 4. Debris fabrication materials that were found had most of parts made up of PE 71.2%, PP 21.2% and EVA 7.7% through these surveys. 5. In the polluted state, the medium one among the 3 specifications(o1d, medium and new state) occupied 88.5% or so.

수지함량에 따른 CFRP 적층판의 층간파괴 인성평가 (Evaluation of Fracture Toughness of Dynamic Interlaminar for CFRP Laminate Plates by Resin Content)

  • 김지훈;양인영;심재기
    • 한국공작기계학회논문집
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    • 제12권4호
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    • pp.43-49
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    • 2003
  • This research work has been carried out for finding J-integral in mode II of CFRP(carbon fiber reinforced plastics) laminate plates based on the classical bar theory in dynamic conditions with consideration of the effect of inertia forces, eventually to lead to finding the dynamic inter-layer fracture toughness. Dynamic inter-layer fracture toughness was found by a self-made ENF(End Notched Flexure) experimental apparatus using Split Hopkinson's Bar(SHPB), and also observed the variation of the fracture toughness haying different resin contents and fiber arrangements of CFRP specimen([$0_3^{\circ}/90_3^{\circ}/0_6^{\circ}/90_3^{\circ}/0_3^{\circ}$], [$0_{20}^{\circ}$], [$0_5^{\circ}/90_{10}^{\circ}/0_5^{\circ}$]). As an experimental result, in either cases of quasi-static or dynamic load condition, the critical load and the inter-layer fracture toughness increased sharply depending on the increase of resin contents. Therefore, it could, be concluded that the effect by resin contents is the major factor determining the inter-layer fracture toughness in the CFRP laminate plates.