• Title/Summary/Keyword: Residual unbalance

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A Study about Way to Decide on Residual Unbalance of Rotor-Bearing system (로터-베어링 시스템의 잔류불평형량을 결정하는 방법에 대한 연구)

  • 이형우;이동환;박노길;김인환
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.158-166
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    • 2004
  • A new method to measure residual unbalance of rotor - bearing system was proposed. The method which determine residual unbalance based on polar plot and an analytical method which calculates the residual unbalance of the rotor from the vibration response of the Jeffcott rotor are proposed in this study with respect to a real rotor system of which the residual unbalance is unknown. The unbalance eccentricity of the produced experimental model is 3.78 mil, developing the measurement method of the residual unbalance more convenient than the proposed method of ISO and API standard. The proposed method was experimentally compared with the ISO standard, and the two methods were exactly correspondent to each other within an error of 1%.

ISO/TC/108/SCl 1940-1(Mechanical vibration - Balance quality requirements of rigid rotors- Determination of permissible residual unbalance) (강성회전체의 평형특성 요구조건 - 허용 잔류불평형량의 결정 (ISO 1940-1))

  • 최상규;전오성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.889-898
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    • 2002
  • This part of ISO 1940 gives recommendations for determining unbalance and for specifying related quality requirements of rigid rotors; it specifies a) a representation of unbalance in one or two planes; b) methods for determining permissible residual unbalance; c) methods for allocating it to the correction planes; d) methods for identifying he residual unbalance state of a rotor by measurement; e) a summary of errors associated with the residual unbalance identification. This part of ISO 1940 is also intended to facilitate the relations between manufacturer and user of machines. Detailed consideration of errors associated with the determination of residual unbalance is covered in the 2nd part of ISO 1940 (ISO 1940-2 will deal with these errors).

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On-line Balancing of a Ultra-high speed Rotor with Residual Unbalance (자기베어링을 이용한 잔류질량불균형이 존재하는 초고속 회전체의 온라인 밸런싱)

  • 송상호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.51-57
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    • 1998
  • In order to minimize vibration problems of rotating machinery rotors have been assembled through balancing machines. Since perfect balancing is impossible, residual unbalances cause serious vibration while the rotor is in high speed region. To minimize unbalance effects of magnetic bearing systems (AMB) during rotation on-line balancing methodology was studied. Unbalances were considered as disturbances of the system. The disturbance observer was used to estimate unbalance force from measurable state and input variables. Balancing inputs computed according to LQR and outputs of the observer were applied to eliminate unbalances during high speed rotation of the AMB. the effectiveness of the on-line balancing was verified through numerical simulations.

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Balance quality requirements of rigid rotors - Balance errors(ISO 1940-2) (강성회전체의 평형특성 요구조건 - 평형 오차)

  • 전오성;최상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.463-467
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    • 2003
  • This part of ISO 1940 covers the following: a) identification of errors in the balancing process of rigid rotors: b) assessment of errors: c) guidelines for taking into account: d) the evaluation of residual unbalance in two correction planes. Detailed consideration of errors associated with the determination of residual unbalance is covered in the first part of ISO 1940.

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ISO/TC/108/SCI 11342(Mechanical vibration - Methods and criteria for the mechanical balancing of flexible rotors (탄성회전체의 기계적 평형잡기 방법과 기준(ISO 11342))

  • 최상규;전오성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.811-818
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    • 2001
  • ISO 11342 classifies flexible rotors in accordance with their balancing requirements and establishes methods of assessment of residual unbalance. This International Standard also shows how criteria for use in the balancing facility may be derived from either vibration limits specified for the assembled and installed machine or unbalance limits specified for the rotor. If such limits are not available, this standard shows how they may be derived from ISO 10816 and ISO 7919 if desired in terms of vibration, or from ISO 1940- 1 if desired in terms of permissible residual balance. This International Standard also presents methods for adapting the criteria of ISO 1940- 1 to flexible rotors.

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A study on residual stress distribution in surface grinding (평면연삭에서의 잔류응력 분포에 관한 연구)

  • 김경년;정재천;김기선
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.109-118
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    • 1991
  • In this study, it is intended to investigate the effect of the grinding conditions such as table feed, down feed, cross feed of residual stress distribution. And this distribution is investigated upon the grinding direction and the its orthogonal direction at ground layers. The material is used carbon steel (SM20C) which usually used to motor axis. And in order to be considered as Bernoulli-Euler beam, the dimension of the specimen is appropriately designed. According as corroiding the ground surface, the residual stress layers are removed and strain which occured on account of unbalance of internal stress is detected by rosette-gate. Through A/D converter and computer, these values are saved and evaluated residual stress by stress-strain relation formula. Finally, these results are diagrammatized with Auto Cad. The results obtained are as follows. As the depth from the ground surface increases in grinding direction and its orthogonal direction, tensile residual stress exists in the surface, and subsequently it becomes compressive residual stress as it goes downward. As the table feed, the cross feed and the down feed increase, maximum residual stress is transformed form the tensile to the compressive.

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Residual Stress Analysis of Hot Rolled Strip (열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재권;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.172-175
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    • 2003
  • Run-Out-Table is the region between EDT and CT. Hot killed strip is cooled by air and water in ROT. In this procedure, phase transformation and shape deformation occur due to temperature drop. Because of un-ideal cooling condition, deformation of strip and non-uniform phase distribution come into existence. This phenomenon affects the strip property and lead th the existence of residual stress. And it exerts effects on the Coiling process, Coil Cooling process, and Un-coiling process. Through these process, the residual stresses of strip are more larger and unbalance of these stresses become more severe. Finite element (FE) based models for the analysises of non-steady state heat transfer and elastoplastic deformation are described in this investigation. The analysises of thermodynamics and phase transformation kinetics are suggested also. Using the ROT simulation result coiling process and coil cooling process simulations are carried out.

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Optimum Balancing Using Ggenetic Algorithm (유전 알고리즘을 이용한 최적 평형잡이에 관한 연구)

  • 최원호;양보석;주호진;임동수;노철웅
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.137-141
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    • 1995
  • 회전기계에서 발생하는 진동 원인 중 약 60% 이상이 불평형(unbalance)에 의한 진동이다. 불평형은 기계의 과도한 진동을 유발시킬 뿐 아니라 베어링의 수명 단축 및 소음을 발생시킨다. 따라서, 기게의 수명을 연장시키고, 기계의 성능을 향상시키며 부드럽고 진동이 없는 운전을 위하여 평형잡이(balancing)는 절대적으로 중요하다. 불평형은 축 중심선에 대하여 회전체의 질량 분포가 비대칭이기 때문에 발생하는데 그 원인으로는 부품 자체가 비대칭에서 오는 설계 또는 제도 오차, 주물의 기포 및 용접의 불균일 등에 의한 재질상의 결함, 그리고 부품조립시 형상누적공차 등에 의한 가공.조립오차 등이 있다. ISO의 정의에 따르면 평형잡이는 회전체의 질량 분포를 조사하고 필요하다면 저널의 진동과 베어링의 작용력들이 운전속도에 대응하는 주파수에서 특정한 한계내에 있도록 보증하게 하기 위한 조정을 하는 과정이다. 불평형 상태에 대한 조사도 평형잡이로 표현된다. 그러나 수정이 필요하다고 간주된다면 수행된다. 모든 회전체는 초기 불평형(initial unbalance)이라 불리는 임의의 불평형을 가지고 출발한다. 완벽하게 평형이 잡힌 회전체를 달성하는 것이 평형잡이 작업의 목적은 아니다. 임의의 잔류 불평형(residual unbalance)은 항상 허용된다. 경제적인 이유에서 회전체는 일반적으로 요구되는 적절한 허용치보다 더 이상 평형잡이를 하지 않는다. 현장에서 현장 평형잡이를 수행하게 될 경우, 가끔 계산된 수정질량이 매우 클 경우가 있다. 이때 기게의 조건상 큰 수정질량을 부착하기가 곤란한 경우가 자주 발생한다. 작은 수정질량으로 평형잡이를 할 수 있다면 기계의 안정성 면에서 매우 유리하다. 따라서 본 연구에서는 영향계수법(Influence Coefficient Method : ICM)의 기본 개념과 유전 알고리즘(Genetic Algorithm : GA)을 이용하여 회전기계의 안정성을 보장할 수 있는 허용진동 내에서의 최적 수정질량 계산법을 제시한다.

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Rotordynamic Characteristics of High Pressure Multistage Pump (고압 다단펌프 축계 진동 특성 고찰)

  • Song, Ae Hee;Song, Jin Dae;Lim, Woo Seop;Yang, Bo Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.592-596
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    • 2012
  • This paper presents numerical analysis result of rotor-bearing system of a multi-stage high pressure pump. Especially resonance possibility, stability and damping factor are estimated for a selected commercial multi-stage high pressure pump. The result shows that it is not easy to avoid resonance of rotor-bearing system against main excitation forces which are residual unbalance force and pressure pulsation. This makes damping effect be more important.

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A Study on the Dynamic Characteristics of a Shaft with Initial Deflection (초기변형을 갖고 있는 회전축의 동특성에 관한 연구)

  • Kim, Y.C.;Kim, B.K.;Kim, B.O.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.80-87
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    • 1998
  • In this study, the effects of residual shaft bow and flexible bearings of a single disk rotor are investigated. The stiffness coefficients of a shaft with initial deflection are different from those of a straight shaft. The stiffness coefficients are calculated using Castigliano theorem considering initial deflections. The stiffness coefficients, which are obtained in this study, are in good agreement with FEM results. The speed which causes zero amplitude is shown to be the square root of the ratio of residual bow amplitude to unbalance eccentricity in the case of rigid bearings and isotropic flexible bearings, but not in anisotropic bearings.

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