• Title/Summary/Keyword: Residual tensile strength

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자동차용 아연도금강판의 심 용접조건과 용접성에 관한 연구 (A Study on the Welding Conditions of Weldability of Team Welding for Galvanized Steel Sheets of Automotive)

  • 임재규;정균호;국중하
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.27-32
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    • 2001
  • This paper is studied about welding conditions and weldability of seam welding for galvanized steel sheet of automotive. The fuel tank of automobile is made by seam welding to be required of airtight or oiltight. This method have required a short time for welding, simplicity operation progress and little HAZ. Especially, it has more less residual stress and transformation than different welding progress. So, this study is for decreasing the leakage occurrence rate and to make standard operating condition table anyone can operate easily. Therefore, this study is analyzed the optimum conditions of seam welding for making the automobile with galvanized steel sheets by means of observing the microstructure and configuration back projection, RT, tensile-shear strengths test and SEM. Optimum conditions of seam welding obtained as follows, current 17.2-17.6kA speed 1.0m/min weld time 4:10:6 and current 16.5-17.4kA, speed 0.83m/min, weld time 4:10:4 at t1.0, and current, 18.5-18.9kA, speed 0.8m/min, weld time 4:10:4 and current 16.5-17.4kA, speed 0.68m/mi, weld time 4:10:2 at t1.6.

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띠 굽힘 시험을 통한 100 nm 두께 금 박막의 기계적 특성 평가 (Mechanical characterization of 100 nm-thick Au thin film using strip bending test)

  • 김재현;이학주;한승우;백창욱;김종만;김용권
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.252-257
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    • 2004
  • Nanometer-sized structures are being applied to many devices including micro/nano electronics, optoelectronics, quantum devices, MEMS/NEMS, biosensors, etc. Especially, the thin film with submicron thickness is a basic structure for fabricating these devices, but its mechanical behaviors are not well understood. The mechanical properties of the thin film are different from those of the bulk structure and are difficult to measure because of its handling inconvenience. Several techniques have been applied to mechanical characterization of the thin film, such as nanoindentation test, micro/nano tensile test, strip bending test, etc. In this study, we focus on the strip bending test because of its high accuracy and moderate specimen preparation efforts, and measure Au thin film, which is a very popular material in micro/nano electronic devices. Au film is deposited on Si substrate by evaporation process, of which thickness is 100nm. Using the strip bending test, we obtain elastic modulus, yield and ultimate tensile strength, and residual stress of Au thin film.

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Behavior of recycled steel fiber-reinforced concrete beams in torsion- experimental and numerical approaches

  • Mohammad Rezaie Oshtolagh;Masood Farzam;Nima Kian;Hamed Sadaghian
    • Computers and Concrete
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    • 제32권2호
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    • pp.173-184
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    • 2023
  • In this study, mechanical, flexural post-cracking, and torsional behaviors of recycled steel fiber-reinforced concrete (RSFRC) incorporating steel fibers obtained from recycling of waste tires were investigated. Initially, three concrete mixes with different fiber contents (0, 40, and 80 kg/m3) were designed and tested in fresh and hardened states. Subsequently, the flexural post-cracking behaviors of RSFRCs were assessed by conducting three-point bending tests on notched beams. It was observed that recycled steel fibers improve the post-cracking flexural behavior in terms of energy absorption, ductility, and residual flexural strength. What's more, torsional behaviors of four RSFRC concrete beams with varying reinforcement configurations were investigated. The results indicated that RSFRCs exhibited an improved post-elastic torsional behaviors, both in terms of the torsional capacity and ductility of the beams. Additionally, numerical analyses were performed to capture the behaviors of RSFRCs in flexure and torsion. At first, inverse analyses were carried out on the results of the three-point bending tests to determine the tensile functions of RSFRC specimens. Additionally, the applicability of the obtained RSFRC tensile functions was verified by comparing the results of the conducted experiments to their numerical counterparts. Finally, it is noteworthy that, despite the scatter (i.e., non-uniqueness) in the aspect ratio of recycled steel fiber (as opposed to industrial steel fiber), their inclusion contributed to the improvement of post-cracking flexural and torsional capacities.

예비변형률 효과를 고려한 고변형률 속도에서의 차체용 강판의 물성 특성 (Characterization of the Material Properties of Sheet Metal for Auto-body at the High Strain Rate Considering the Pre-strain Effect)

  • 김석봉;임지호;허훈;임종대
    • 한국자동차공학회논문집
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    • 제12권3호
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    • pp.204-210
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    • 2004
  • Most auto-body members fabricated by the sheet metal forming process. During this process the thickness and material properties of the sheet metal are changed with the residual stress and plastic strain. This paper deals with the material properties of the sheet metal at the high strain rate considering the pre-strain effect. Specimens are selected from sheet metals for outer panels and inner members, such as SPCEN, SPRC45E, SPRC35R and EZNCD. The specimens are prepared with the pre-strain of 2, 5 and 10 % by tensile elongation in Instron 5583, which could be equivalent to the plastic strain in sheet metal forming. High speed tensile tests are then carried out with the pre-stained specimens at the strain rate of 1 to 100/sec. The experimental result informs that the material properties are noticeably influenced by the pre-strain when the yield stress of the specimens is moderate as SPCEN, SPRC35R and EZNCD. The result also demonstrates that the ultimate tensile strength as well as the yield stress is increased as the amount of the pre-strain is increased.

극성변환이 가능한 하지의지 자석락 시스템 개발 (Development of a Lower Limb Magnet System Capable of Polarity Conversion)

  • 홍범기;김승기;박세훈
    • 융합신호처리학회논문지
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    • 제25권2호
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    • pp.77-85
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    • 2024
  • 의족과 절단단을 연결해주는 현가장치는 하지 절단 장애인이 의족착용을 가능하게 하며 보행뿐만 아니라 일상생활 중에서도 항상 절단단과 접촉되어 있어 의족 사용 중 가장 민감하게 느끼는 부분이다. 본 논문에서는 영구자석의 인력과 척력의 원리를 이용하여 자석의 극성변화로 하지 절단 장애인들의 절단단과 의족을 고정할 수 있는 자석락 현가장치를 개발하였다. 자석락의 작동 방식은 비자성체인 황동심을 기준으로 좌우에 네오디움 자석을 NNSS로 배치 시 자력은 흡착부재를 매개체로 하여 황동심을 넘어 외부로 흘러 결합력이 발생하며, 90도 회전 시 자석은 NSNS로 위치 이동하며 자력이 내부로 흘러 상쇄되는 원리이다. 이를 바탕으로 인장강도를 통한 결합력 시험 및 비교군인 셔틀락 현가장치와의 단기적인 의족 비교 평가를 수행하여 시제품에 대한 신뢰성 검증 및 만족도를 평가하였다. 그 결과 적정 결합력을 상회하는 인장강도를 확인하였으며 자석락이 셔틀락 대비 높은 만족도를 나타냈다. 추후 제품화를 위한 장기적인 ADL 임상시험을 수행해 실제 절단 장애인들에게 보급 가능한 제품으로 개발하고자 한다.

PVA섬유 보강 CSG 재료의 강도특성 (The Strength Characteristics of PVA Fiber Reinforced CSG Materials)

  • 김광일;김기영;권혁춘;김규원
    • 한국지반공학회논문집
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    • 제29권12호
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    • pp.95-104
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    • 2013
  • 최근 시멘트혼합토(CSG)가 많은 설계 시공에 적용되어지고 있다. CSG재료는 경화 초기엔 흙과 같은 역학적 특성을 보이지만 시간이 경과함에 따라 점차 콘크리트 재료적 특성을 발현하게 된다. 경화된 시멘트혼합토는 작은 변형률에서 최대강도가 발현되고 이 후 급격한 취성파괴에 도달하는 탄성적인 성질을 띠게 된다. 본 연구에서는 이러한 CSG재료의 취성거동특성을 완화하고 상대적으로 취약한 인장성능을 개선하고자 PVA 섬유보강재를 적용하였다. 섬유보강 CSG재료는 재하시 하상시료와 섬유사이의 결합력으로 섬유에 인장력이 발생하여 혼합시료의 인장강도 증가와 급작스런 취성파괴발생을 방지할 수 있다. 실험결과 섬유보강만으로도 CSG재료의 응력-변형특성을 취성파괴에서 연성파괴로 유도할 수 있으며, 섬유보강에 의한 잔류강도 증가효과를 확인 할 수 있었다.

Fresh, flexural and mechanical performance of polyamide and polypropylene based macro-synthetic fiber-reinforced concretes

  • Koksal, Fuat;Bacanli, Cem;Benli, Ahmet;Gencel, Osman
    • Structural Engineering and Mechanics
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    • 제82권1호
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    • pp.93-105
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    • 2022
  • The brittleness of concrete can be overcome by fiber reinforcement that controls the crack mechanisms of concrete. Corrosion-related durability issues can be prevented by synthetic fibers (SFs), while macro synthetic fibers have proven to be particularly effective to provide ductility and toughness after cracks. This experimental study has been performed to investigate the comparative flexural and mechanical behavior of four different macro-synthetic fiber-reinforced concretes (SFRCs). Two polyamide fibers (SF1 and SF2) with different aspect ratios and two different polypropylene fiber types (SF3 and SF4) were used in production of SFRCs. Four different SFRCs and reference concrete were compared for their influences on the toughness, compressive strength, elastic modulus, flexural strength, residual strength and splitting tensile strength. The outcomes of the study reveal that the flowability of reference mixture decreases after addition of SFs and the air voids of all SFRC mixtures increased with the addition of macro-synthetic fibers except SFRC2 mixture whose air content is the same as the reference mixture. The results also revealed that with the inclusion of SFs, 11.34% reduction in the cube compressive strength was noted for SFRC4 based on that of reference specimens and both reference concrete and SFRC exhibited nearly similar cylindrical compressive strength. Results illustrated that SFRC1 and SFRC4 mixtures consistently provide the highest and lowest flexural toughness values of 36.4 joule and 27.7 joule respectively. The toughness values of SFRC3 and SFRC4 are very near to each other.

Fabrication and AE Characteristics of TiNi/ A16061 Shape Memory Alloy Composite

  • Park, Young-Chul;Lee, Jin-Kyung
    • Journal of Mechanical Science and Technology
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    • 제18권3호
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    • pp.453-459
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    • 2004
  • TiNi/ Al6061 shape memory alloy (SMA) composite was fabricated by hot press method to investigate the microstructure and mechanical properties. Interface bonding between TiNi reinforcement and A1 matrix was observed by using SEM and EDS. Pre-strain was imposed to generate compressive residual stress inside composite. A tensile test for specimen, which under-went pre-strain, was performed at high temperature to evaluate the variation of strength and the effect of pre-strain. It was shown that interfacial reactions occurred at the bonding between matrix and fiber, creating two inter-metallic layers. And yield stress increased with the amount of pre-strain. Acoustic Emission technique was also used to nondestructively clarify the microscopic damage behavior at high temperature and the effect of pre-strain of TiNi/ Al6061 SMA composite.

C/V 흑연주철의 미세조직에 미치는 Cu 첨가의 영향 (Effects on Copper Addition on the Microstructure of Compacted Vermicular Graphite Cast Iron)

  • 박흥일;김명호
    • 한국주조공학회지
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    • 제6권4호
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    • pp.277-283
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    • 1986
  • The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

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Modeling cover cracking due to rebar corrosion in RC members

  • Allampallewar, Satish B.;Srividya, A.
    • Structural Engineering and Mechanics
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    • 제30권6호
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    • pp.713-732
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    • 2008
  • Serviceability and durability of the concrete members can be seriously affected by the corrosion of steel rebar. Carbonation front and or chloride ingress can destroy the passive film on rebar and may set the corrosion (oxidation process). Depending on the level of oxidation (expansive corrosion products/rust) damage to the cover concrete takes place in the form of expansion, cracking and spalling or delamination. This makes the concrete unable to develop forces through bond and also become unprotected against further degradation from corrosion; and thus marks the end of service life for corrosion-affected structures. This paper presents an analytical model that predicts the weight loss of steel rebar and the corresponding time from onset of corrosion for the known corrosion rate and thus can be used for the determination of time to cover cracking in corrosion affected RC member. This model uses fully the thick-walled cylinder approach. The gradual crack propagation in radial directions (from inside) is considered when the circumferential tensile stresses at the inner surface of intact concrete have reached the tensile strength of concrete. The analysis is done separately with and without considering the stiffness of reinforcing steel and rust combine along with the assumption of zero residual strength of cracked concrete. The model accounts for the time required for corrosion products to fill a porous zone before they start inducing expansive pressure on the concrete surrounding the steel rebar. The capability of the model to produce the experimental trends is demonstrated by comparing the model's predictions with the results of experimental data published in the literature. The effect of considering the corroded reinforcing steel bar stiffness is demonstrated. A sensitivity analysis has also been carried out to show the influence of the various parameters. It has been found that material properties and their inter-relations significantly influence weight loss of rebar. Time to cover cracking from onset of corrosion for the same weight loss is influenced by corrosion rate and state of oxidation of corrosion product formed. Time to cover cracking from onset of corrosion is useful in making certain decisions pertaining to inspection, repair, rehabilitation, replacement and demolition of RC member/structure in corrosive environment.