• 제목/요약/키워드: Residual flow

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유한 요소 해석을 이용한 DED 공정의 코너 반경 및 위치에 따른 보수 영역 부근 잔류응력 분포 영향성 조사 (Investigation of the Influence of Radius and Corner Position on the Residual Stress Distribution in the Vicinity of the Repaired Region via Directed Energy Deposition by using Finite Element Analysis)

  • 알리예브 알리술탄;이광규;안동규
    • 한국기계가공학회지
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    • 제20권7호
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    • pp.33-40
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    • 2021
  • Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.

단면 관측을 통한 경기만 염하수로의 대조기 평수시와 홍수시 유출입량 변화특성 조사 (The Cross-sectional Mass Flux Observation at Yeomha Channel, Gyeonggi Bay at Spring Tide During Dry and Flood Season)

  • 이동환;윤병일;김종욱;구본호;우승범
    • 한국해안·해양공학회논문집
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    • 제24권1호
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    • pp.16-25
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    • 2012
  • 경기만 염하수로 입구인 영종대교 남단에서 평수기와 홍수기에 13시간동안 연속적으로 층별 유속관측을 수행하였다. 홍수기와 평수기에 한강과 임진강으로의 평균 담수유입량은 각각 약 $8000m^3/s$, $200m^3/s$로 40배의 큰 차이를 보이는데 이러한 변화가 잔차류의 공간 분포와 총 유출입량에 어떠한 차이를 보이는지 분석하였다. 수집된 자료의 분석을 위하여 조석주기 동안의 평균이 필요하며, 반복 관측된 자료의 연직위치와 수평격자위치를 일치시킬 필요성이 있다. 따라서 본 연구에서 공간적 sigma 격자 체계로 변환시켰다. 변형된 sigma 좌표체계는 z-level상의 원시자료와 비교하였을 때 5%이내의 오차로 자료분석에 무리가 없는 것으로 판단되었다. 분석결과 평수기 단면 잔차류는 수로의 수심에 따라 패턴이 다른 수평적 2층 흐름 구조를 보였으며, 홍수기의 경우 표층에서는 낙조하고, 저층에서는 창조하는 수직적 2층 흐름구조를 보였다. 이는 담수의 유입량에 따라 단면에서 공간적 잔차류 흐름구조가 크게 변동되는 특성이 나타났다. 총 수송량은 평수기와 홍수기에 각각 $359m^3/s$, $261m^3/s$ 로 약 $100m^3/s$의 차이를 보였다. 홍수기 많은 양의 담수 유입이 발생하였지만, 총 수송량과 적은 상관도를 보인 것은 염하수로 남단 해역에서 Stokes drift의 크기가 강하게 나타나기 때문으로 보여지며, 총량은 강화도와 영종도 사이의 조간대 지역으로 이동하는 것으로 짐작된다.

물질순환모델을 이용한 제주항의 수질관리(I) - 제주항의 물리해양환경의 변화 - (Water quality management of Jeiu Harbor using material cycle model(I) - The Variation of Physical Oceanographic Environments in Jeiu Harbor -)

  • 조은일;이병걸;오윤근
    • 한국환경과학회지
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    • 제11권1호
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    • pp.25-32
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    • 2002
  • In order to control of water quality in Jeju harbor, variation of physical oceanographic environments was estimated using material cycle model. It is composed of the three-dimensional hydrodynamic model for the simulation at water flow and material cycle model for the simulation of water quality. The three dimensional hydrodynamic model simulation of the circulation and mixing in Jeju Harbor has been conducted forced by Sanzi River Discharge, Tidal elevation, wind and Solar heat in case of August and November, 2000 and February and May, 2001, respectively. The results of numerical model and observation show that the model can produce realistic results of current in the harbor. The monthly variation of velocity pattern are not so much changed are found In Jeju Harbor. The residual current was forced by temperature, salinity, density, wind and tidal current. The residual current of August, 2000 are the strongest among four month. It can be explained that the density effect can be important role in residual current at Jeju Harbor. As the results of salinity distribution simulation, very low concentration of all levels were simulated in August, 2000. The flowrate of Sanzi river was investigated 77,760 ㎥ /d in August, 2000. Therefore, pollutant loadings from Sanzi river should be considered for water quality management in Jeiu harbor.

보론강 핫 프레스 포밍 공정에 대한 가상생산 응용 및 검증 (Application and Verification of Virtual Manufacturing to Hot Press Forming Process with Boron Steel)

  • 서영성;지민욱;이경훈;김영석
    • 한국자동차공학회논문집
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    • 제18권2호
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    • pp.61-66
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    • 2010
  • A virtual manufacturing system that is composed of JMatPro, a material modeler and $DEFORM^{TM}$-HT, a finite element package is applied to the hot press forming process: high temperature material properties for each phase such as flow stress, elastic modulus, Poisson's ratio, thermal expansion coefficient, in addition to TTT curve are predicted by JMatPro and taken into $DEFORM^{TM}$-HT to predict the material behavior considering phase transformation and heat transfer simultaneously. In order to verify the accuracy of computation, the residual stress and the springback were compared with the experimental measurements. Both the predicted and measured principal residual stresses and amount of springback were in good agreement. It was also found that the residual stresses generated from hot press forming are not negligible as it has been generally assumed, although the springback deformation is quite small.

AISI 304L 오오스테나이트 스테인레스 강 용접부 의 Low Cycle Fatigue 거동에 관한 연구 (Low Cycle Fatigue Behaviour of AISI 304L Austenitic Stainless Steel Weldment)

  • 김환태;황선효;남수우
    • Journal of Welding and Joining
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    • 제2권1호
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    • pp.49-57
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    • 1984
  • The influence of weld defect, residual stress and microstructure on the Low Cycle Fatigue(L. C. F.) behaviour of AISI 304L austenitic stainless steel weldment has been studied. The specimens were welded by shielded metal are welding process, post weld heat treated(PWHT) at 900.deg.C for 1.5hrs, and tested under total strain controlled condition at room temperature. The results of the experiment showed that weld defect affected the L.C.F. behaviour of weldment deleteriously compared to the residual stress or microstructure, and it reduced the L.C.F. life about 70-80%. The PWHT exhibited beneficial effect on the L.C.F. behaviour and increased the L.C.F. life about 120%. This enhancement by PWHT was attributed to the removal of residual stress and recovery of weld metal ductility. The cyclic stress flow of as welded specimens showed intermediate cyclic softening, whereas those of heat treated specimens showed continuous cyclic hardening, and this difference was explained in terms of the residual stress removal and dislocation behaviour. Scanning electron microscopy studies of fatigue fracture surface showed that weld defects of large size and near weld surface were detrimental to the L.C.F. behaviour of weldment.

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레지스트 잔류층 두께와 몰드 유입속도가 기포결함에 미치는 영향에 대한 수치해석 (Numerical Analysis of Effects of Velocity Inlet and Residual Layer Thickness of Resist on Bubble Defect Formation)

  • 이우영;김남웅;김동현;김국원
    • 반도체디스플레이기술학회지
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    • 제14권3호
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    • pp.61-66
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    • 2015
  • Recently, the major trends of NIL are high throughput and large area patterning. For UV NIL, if it can be proceeded in the non-vacuum environment, which greatly simplifies tool construction and greatly shorten process times. However, one key issue in non-vacuum environment is air bubble formation problem. In this paper, numerical analysis of bubble defect of UV NIL is performed. Fluent, flow analysis focused program was utilized and VOF (Volume of Fluid) skill was applied. For various resist-substrate and resist-mold angles, effects of velocity inlet and residual layer thickness of resist on bubble defect formation were investigated. The numerical analyses show that the increases of velocity inlet and residual layer thickness can cause the bubble defect formation, however the decreases of velocity inlet and residual layer thickness take no difference in the bubble defect formation.

A Study on the Uniformity Improvement of Residual Layer of a Large Area Nanoimprint Lithography

  • Kim, Kug-Weon;Noorani, Rafigul I.;Kim, Nam-Woong
    • 반도체디스플레이기술학회지
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    • 제9권4호
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    • pp.19-23
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    • 2010
  • Nanoimprint lithography (NIL) is one of the most versatile and promising technology for micro/nano-patterning due to its simplicity, high throughput and low cost. Recently, one of the major trends of NIL is large-area patterning. Especially, the research of the application of NIL to TFT-LCD field has been increasing. Technical difficulties to keep the uniformity of the residual layer, however, become severer as the imprinting area increases. In this paper we performed a numerical study for a large area NIL (the $2^nd$ generation TFT-LCD glass substrate ($370{\times}470$ mm)) by using finite element method. First, a simple model considering the surrounding wall was established in order to simulate effectively and reduce the computing time. Then, the volume of fluid (VOF) and grid deformation method were utilized to calculate the free surfaces of the resist flow based on an Eulerian grid system. From the simulation, the velocity fields and the imprinting pressure during the filling process in the NIL were analyzed, and the effect of the surrounding wall and the uniformity of residual layer were investigated.

해안방조제가 조류 및 잔류흐름에 미치는 영향 (The Effects of Tidal Currents and Residual Flow on the Sea Dike)

  • 백중철;윤영호;신문섭
    • 한국수자원학회논문집
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    • 제38권1호
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    • pp.83-96
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    • 2005
  • 해안매립이 해양의 동수력학, 환경 및 생태계에 미치는 영향을 분석하기 위하여 3차원 동수력학 수치해석을 실시하였다. 이 연구에서는 방조제 건설에 따른 조석, 바람 및 밀도변화 성분을 포함한 조류와 잔차류의 변화를 수치모의 하였다. $\sigma$-좌표로 변환된 지배방정식은 음해유한차분법을 이용하여 해석하였다. 수치모형은 조석의 4대 주요 구성성분인 M$_2$, S$_2$, $K_1$$O_1$의 조석표를 이용하여 검증하였다. 수치해석결과, 주로 조석 및 바람에 의한 잔차류의 변화가 큰 것으로 나타났다.

폐쇄성해역에 있어서의 새로운 수질개선책에 관한 연구 (A Study on the New Method for Water-Purification in a Semi-enclosed Bay)

  • 국승기
    • 한국항만학회지
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    • 제12권1호
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    • pp.95-104
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    • 1998
  • Water pollution in a semi-enclosed sea area such as a bay due to stagnancy of water has been a serious water environmental problem. Recently, some kinds of new methods to activate the tidal exchange between an inner bay and an outer sea area by control of a tidal residual current have been proposed. However, these methods have several problems, that is, I). deterioration in a natural view due to building of huge structures, II). increase of risk of navigation in case of a submerged structure, III). limition of sea area where a tidal current can be controlled and IV). difficulty in removing those structures in case of occurrence of an unexpected impact on water environment. In this paper, a new method is proposed, which can solve all the above problems, to purify water quality in a semi-enclosed bay by creation and control of a pattern of a tidal residual current. The tidal residual current is controlled by unsymmetric structures, which change the properties of resistance according to the direction of flow, arranged on the sea bottom. In this study, several numerical and hydraulic experiments of tidal current and particle-tracking for various arrangements of bottom roughness in a semi-enclosed model bay were carried out. As a result of experiments, it becomes clear that it is possible to generate a new tidal residual current and to activate a tidal exchange by only operation of bottom roughness arrangement.

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벌류트 압축기내의 난류유동 수치해석 (Numerical Analysis of Turbulent Flows in the Scroll Volute of Centrifugal Compressor)

  • 곽승현
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권6호
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    • pp.681-686
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    • 2007
  • The flow analysis was made by applying the turbulent models in the scroll volume of centrifugal compressor. The $k-{\varepsilon}.\;k-{\omega}$, Spalart-Allmaras and reynolds stress models are used in which the hybrid grid is applied for the simulation. The velocity vector the Pressure contour. the change of residual along the iteration number. and the dynamic head are simulated by solving the Navier-Stokes equations for the comparison of four example cases.