• Title/Summary/Keyword: Residual amount

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Residual stress Analysis of Inclined Shot Peening Using Finite Element Method (유한요소법을 이용한 경사쇼트피닝의 잔류응력 해석)

  • Baek, Seung;Yang, Won-Ho;Seok, Chang-Sung;Ryu, Meong-Hae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.328-333
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    • 2003
  • The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

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The Changes of Residual Stresses on Sliding Surfaces during Break-in and Scuffing (길들이기 과정과 표면파괴 과정에서의 잔류응력 변화)

  • 김진욱;이영제
    • Tribology and Lubricants
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    • v.16 no.3
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    • pp.182-187
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    • 2000
  • In this paper the residual stresses on lubricated sliding surfaces were measured during break-in procedure and up to scuffing by the X-ray diffraction method. The cylinder-on-disk type tribometer was used with the line-contact geometry. Scuffing tests were done using a constant load. In the break-in procedure the loads were increased from very low values in several steps. It was found that the sliding surfaces with break-in represented relatively higher values of residual compressive stresser than those without break-in. The residual stresses below the surfaces showed the small amount of stress increases. The results of scuffing tests with and without break-in showed the same trends as break-in tests did. However, in case of tests with break-in procedure the stresses below the surfaces showed very large increases in the residual compressive stresses. From the tests of break-in and scuffing, it was found that the increases in scuffing lives were related with the increases of residual stresses on the lubricated sliding surfaces with break-in.

Prediction Model of Surface Residual Stress for Multi-Pass Drawn High Carbon Steel Wire (고탄소강 다단 신선 와이어의 표면 잔류응력 예측모델)

  • Kim, D.W.;Lee, S.K.;Kim, B.M.;Jung, J.Y.;Ban, D.Y.;Lee, S.B.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.224-229
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    • 2010
  • During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.

Thermal Residual Stress Analysis of Fiber Reinforced Metal Laminate (섬유강화금속적층판(FRML)의 열응력 해석)

  • 김위대;양승희
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.61-64
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    • 2002
  • Fiber reinforced metal laminate(FRML) consists of alternations layers of metal and fiber reinforced composite. The difference in the coefficients of thermal expansion between metal and composite layer produces remarkable amount of thermal residual stresses between layers. Generally, FRML shows a tensile stress in metal layers, a compressive stress in composite layers after curing. In this study, the thermal residual stresses of several types of FRML are investigated to get the best combination of metal and composite which can reduce the thermal residual stresses. The residual stress level is compared with the strength of each layers to explain the fracture mechanism of FRML.

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The Static Overload Effect Estimations on Fatigue Strength by The Measurement of Local Strain Variation at The Weldment Toe (용접 토우부의 국부적 변형률 측정을 통한 용접부의 정적 과하중에 따른 피로강도의 변화 평가)

  • Lee, Hyun-Woo;Kim, Ju-Hwan;Kim, Hyun-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.59-66
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    • 2001
  • Fatigue strength of the welding structure is governed by the residual stress at the weldment toe and static tensile overloads were known as relieving the residual stresses. In this study, static tensile overloads were applied to the welding structures which caused the relief of residual stresses. The amount of residual stress relief was found as proportional to the change of fatigue limit at the given conditions. Based on the fact of the proportionality between the change of fatigue limit and that of residual stress, simple measurement technique is proposed. Modified stress-life curves base on proposed technique gave good agreement with test results.

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Residual salt separation technique using centrifugal force for pyroprocessing

  • Kim, Sung-Wook;Lee, Jong Kwang;Ryu, Dongseok;Jeon, Min Ku;Hong, Sun-Seok;Heo, Dong Hyun;Choi, Eun-Young
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1184-1189
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    • 2018
  • Pyroprocessing uses various molten salts during electrochemical unit processes. Reaction products after the electrochemical processes must contain a significant amount of residual salts to be separated. Vacuum distillation is a common method to separate the residual salts; however, its high operation temperature may cause side reactions. In this study, a simple rotation technique using centrifugal force was suggested to separate the residual salts from the reaction products at relatively low temperature compared to the distillation technique. When a reaction product container with porous wall rotates inside a vessel heated above the melting point of the residual salt, the residual salt in the liquid phase is separated through centrifugal force. It was shown that the $LiNO_3-Al_2O_3$ mixture can be separated by this technique to leave solid $Al_2O_3$ inside the container, with a separation efficiency of 99.4%.

Residual Propellant Gauging Methods for Geostationary Satellites and Recent Technology Status (정지궤도위성의 잔여추진제량 측정방법 및 기술동향)

  • Park, Eungsik;Huh, Hwanil
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.10
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    • pp.870-877
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    • 2014
  • Geostationary satellites undergo various orbital perturbations and this results in location change. Therefore, all the geostationary satellites use the thruster in order to control the location change. For this purpose, the suitable amount of liquid propellant is mounted and the amount of propellant is reduced as time goes by. This means that the lifetime of the satellite depends on the residual propellant amount. Therefore precise residual propellant gauging is very important for the mitigation of economic losses arised from premature removal of satellite from its orbit, satellites replacement planning, slot management and so on. In this paper, we introduce the propellant gauging methods used in the geostationary satellites and the propellant gauging method studied in the laboratory level.

Freeze/Thaw cycle effects on GDLs and MEAs of PEFC (동결/해동 열사이클이 PEFC의 GDL/MEA에 미치는 영향)

  • Lim, Nam-Yun;Park, Gu-Gon;Park, Jin-Soo;Yoon, Young-Gi;Lee, Won-Yong;Lim, Tae-Won;Kim, Chang-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.96-98
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    • 2006
  • Proper water management is vital to achieve high performance and durability of PEFC (Polymer Electrolyte Fuel Cell). The effects of the residual water from PEFC after purge in shut-down processes on GDL/MEAs were investigated with freeze/thaw cycles Freeze/thaw cycle tests were conducted with single cells which were designed from transparent acryl plates. Single cells which contain several amount of residual water were cycles from $80^{\circ}C$ to $-28^{\circ}C$. The resistance changes of the single cells which have various amount of residual water were evaluated by ac-impedance analysis with 24 times of freeze/thaw cycles. Also, after the freeze/thaw cycles, the property changes were characterized by visual methods such as SEM, EPMA. Though it was difficult to observe noticeable property changes in the visual characterizations, the resistance of cells dramatically increased with the amount of remained water.

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Numerical Analysis and Experimental Verification of Relaxation and Redistribution of Welding Residual Stresses (용접잔류응력의 이완과 재분포 해석 및 실험적 검증)

  • Song, Ha-Cheol;Jo, Young-Chun;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.84-90
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    • 2004
  • For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection (마멸량의 대소에 따른 구름접촉 피로의 X선적 해석)

  • 이한영
    • Tribology and Lubricants
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    • v.10 no.2
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    • pp.51-55
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.