• Title/Summary/Keyword: Residual Stress Mitigation

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Investigation on effect of neutron irradiation on welding residual stresses in core shroud of pressurized water reactor

  • Jong-Sung Kim;Young-Chan Kim;Wan Yoo
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.80-99
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    • 2023
  • This paper presents the results of investigating the change in welding residual stresses of the core shroud, which is one of subcomponents in reactor vessel internals, performing finite element analysis. First, the welding residual stresses of the core shroud were calculated by applying the heat conduction based lumped pass technique and finite element elastic-plastic stress analysis. Second, the temperature distribution of the core shroud during the normal operation was calculated by performing finite element temperature analysis considering gamma heating. Third, through the finite element viscoelastic-plastic stress analysis using the calculated temperature distribution and setting the calculated residual stresses as the initial stress state, the variation of the welding residual stresses was derived according to repeating the normal operation. In the viscoelastic-plastic stress analysis, the effects of neutron irradiation on mechanical properties during the cyclic normal operations were considered by using the previously developed user subroutines for the irradiation agings such as irradiation hardening/embrittlement, irradiation-induced creep, and void swelling. Finally, the effect of neutron irradiation on the welding residual stresses was analysed for each irradiation aging. As a result, it is found that as the normal operation is repeated, the welding residual stresses decrease and show insignificant magnitudes after the 10th refueling cycle. In addition, the irradiation-induced creep/void swelling has significant mitigation effect on the residual stresses whereas the irradiation hardening/embrittlement has no effect on those.

A Numerical Analysis on Application of Laser Peening to Dissimilar Metal Welds in a Safety Injection Nozzle of Integral Reactor (일체형 원자로 안전주입 노즐 이종금속 용접부에 대한 레이저 피닝 적용의 수치 해석적 연구)

  • Seo, Joong-Hyun;Kim, Jong-Sung;Jhung, Myung-Jo;Ryu, Yong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.599-608
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    • 2012
  • A numerical analysis has been performed through implicit dynamic finite element analysis using the commercial package, ABAQUS in order to investigate effect of laser peening on welding residual stress mitigation of dissimilar metal welds in a safety injection nozzle of integral reactor. The implicit dynamic finite element analysis are compared with the previous experimental results. By comparison, it is identified that the implicit dynamic finite element analysis is valid for residual stress mitigation via laser peening. Implicit static finite element residual stress analysis has been performed for the dissimilar metal welds subject to inner repair welding. The analysis results represent that both axial and hoop residual stresses are tensile on inner surface of safety injection nozzle due to inner repair welding. Also Parametric study has performed to investigate effect of laser peening variables such as maximum impact pressure, duration time of pressure, spot diameter and peening direction on the welding residual stress mitigation. As a result, it is found that laser peening has the preventive maintenance effect to mitigate mainly residual stresses of region near inner surface.

Experiments and Finite Element Analysis for the Estimation of Stress Relief in Welded Structures (반복 하중을 받는 용접 구조물의 잔류 응력 저감 파악을 위한 유한요소 해석 및 실험적 연구)

  • Yang, Yong-Sic;Kang, Joong-Kyoo;Lee, Jang-Hyun;Kim, Sung-Chan;Hwang, Se-Yum
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.238-245
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    • 2011
  • Welding inevitably introduces the residual stresses which affect the fatigue strength of the joint structure. The mitigation of fatigue strength depends on the residual stress magnitude and distribution. Stress relief analyses are of practical interest for all cyclic loaded welded structures, such as ships and offshore structures. In order to estimate the effects of relaxation of residual stresses in the welded structure, this paper presents a finite element analysis procedure and experimental results for the welded structure. Cruciform specimens joint by MAG welding have been tested to measure the released stress. Relieved welding residual stresses obtained by finite element analysis are compared with those measured by experiment.

Nonlinear Analysis of 345kV Transmission Tower Considering Initial Imperfection and Residual Stress (초기결함과 잔류응력을 고려한 345kV 송전철탑의 비선형해석)

  • Chang, Jin-Won;Kim, Seung-Jun;Park, Jong-Sup;Kang, Young-Jong
    • 한국방재학회:학술대회논문집
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    • 2008.02a
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    • pp.283-286
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    • 2008
  • There were two transmission tower collapses due to Typhoon 'Maemi' in 2003. The reason that a collapse was happened was excessive wind load. One was buckled in the leg part and the other was buckled in the middle bracing part. To investigate a steel transmission tower failure mechanism, 2nd order nonlinear analysis should be performed. Considering the effect of initial imperfection and theresidual stress of angle section during nonlinear analysis, this study can estimate the ultimate strength and the ultimate behavior of the transmission tower.

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A displacement solution for circular openings in an elastic-brittle-plastic rock

  • Huang, Houxu;Li, Jie;Rong, Xiaoli;Hao, Yiqing;Dong, Xin
    • Geomechanics and Engineering
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    • v.13 no.3
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    • pp.489-504
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    • 2017
  • The localized shear and the slip lines are easily observed in elastic-brittle-plastic rock. After yielding, the strength of the brittle rock suddenly drops from the peak value to the residual value, and there are slip lines which divide the macro rock into numbers of elements. There are slippages of elements along the slip lines and the displacement field in the plastic region is discontinuous. With some restraints, the discontinuities can be described by the combination of two smooth functions, one is for the meaning of averaging the original function, and the other is for characterizing the breaks of the original function. The slip lines around the circular opening in the plastic region of an isotropic H-B rock which subjected to a hydrostatic in situ stress can be described by the logarithmic spirals. After failure, the deformation mechanism of the plastic region is mainly attributed to the slippage, and a slippage parameter is introduced. A new analytical solution is presented for the plane strain analysis of displacements around circular openings. The displacements obtained by using the new solution are found to be well coincide with the exact solutions from the published sources.

Investigation on the Effect of Laser Peening Variables on Welding Residual Stress Mitigation Using Dynamic Finite Element Analysis (동적 유한요소 해석을 통한 용접 잔류응력 이완에 미치는 레이저 피닝 변수의 영향 고찰)

  • Kim, Jong-Sung
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.84-92
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    • 2010
  • 현재 가동 중인 몇몇 가압 경수로 원전 안전 1등급 설비의 이종금속 용접부는 일차수응력부식균열(PWSCC : Primary Stress Corrosion Cracking) 발생의 세가지 조건(민감 재질, 부식 환경, 인장응력)을 동시에 충족하고 있다. 즉, 이종금속 용접부는 PWSCC에 민감한 재질인 Alloy 600 계열 합금으로 제작 또는 용접되어 있으며 고온 수화학 부식 환경 하에 놓여있다. 아울러 오스테나이트 스테인리스 강의 예민화 예방을 위한 용접 후열처리 미실시로 높은 인장 용접 잔류응력이 작용하고 있다. 이러한 이종금속 용접부의 특성상 PWSCC가 발생할 잠재성이 있을 뿐만 아니라 국내외적으로 Alloy 600 계열 합금으로 제작 및 용접된 가압 경수로 원전 안전 1등급 설비의 이종금속 용접부에 실제 PWSCC가 발생된 사례들이 다수 보고되고 있다. 운전 환경 및 재질 변화 없이 PWSCC 발생을 예방하기 위해서는 인장 잔류응력을 이완시켜 낮은 인장 또는 압축 응력화하여야 한다. 이러한 인장 잔류응력 이완방법들로는 PWOL(Pre-emptive Weld Overlay), 레이저 피닝(Laser Peening), MSIP(Mechanical Stress Improvement Process), 워터 제트 피닝(Water Jet Peening), IHSI(Induction Heating Stress Improvement) 방법들이 있는데 공정 시간이 짧고 열 에너지 원이 필요 없으며 전체적인 소성 변형을 야기시키지 않는 레이저 피닝을 본 연구의 대상 방법으로 한다. 본 연구에서는 동적 유한요소 해석을 통해 용접 잔류응력을 이완시키는 레이저 피닝의 효과를 검증하고 용접 잔류응력에 미치는 레이저 피닝 변수의 영향을 고찰하고자 한다. 내부 보수용접이 수행된 경수로 원전 가압기 노즐 이종금속 용접부에 레이저 피닝을 적용한 경우에 대해 상용 유한요소 해석 프로그램인 ABAQUS를 이용하여 동적 유한요소해석을 수행한 결과, 고온 수화학 일차수와 접하는 Alloy 600 계열 합금 내면에서의 인장 잔류응력이 상당히 이완됨을 확인하였다. 또한, 최대충격 압력이 증가할수록, 충격압력 지속시간이 증가할수록, 레이저 스팟 직경이 증가할수록 내표면 인장 잔류응력 이완 정도는 감소하나 이완되는 영역의 깊이는 증가함을 알 수 있다. 또한, 레이저 피닝 방향이 잔류응력 이완에 미치는 영향은 미미함을 알 수 있다.

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Application of self-centering wall panel with replaceable energy dissipation devices in steel frames

  • Chao, Sisi;Wu, Hanheng;Zhou, Tianhua;Guo, Tao;Wang, Chenglong
    • Steel and Composite Structures
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    • v.32 no.2
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    • pp.265-279
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    • 2019
  • The self-centering capacity and energy dissipation performance have been recognized critically for increasing the seismic performance of structures. This paper presents an innovative steel moment frame with self-centering steel reinforced concrete (SRC) wall panel incorporating replaceable energy dissipation devices (SF-SCWD). The self-centering mechanism and energy dissipation mechanism of the structure were validated by cyclic tests. The earthquake resilience of wall panel has the ability to limit structural damage and residual drift, while the energy dissipation devices located at wall toes are used to dissipate energy and reduce the seismic response. The oriented post-tensioned strands provide additional overturning force resistance and help to reduce residual drift. The main parameters were studied by numerical analysis to understand the complex structural behavior of this new system, such as initial stress of post-tensioning strands, yield strength of damper plates and height-width ratio of the wall panel. The static push-over analysis was conducted to investigate the failure process of the SF-SCWD. Moreover, nonlinear time history analysis of the 6-story frame was carried out, which confirmed the availability of the proposed structures in permanent drift mitigation.

EVALUATION OF PRIMARY WATER STRESS CORROSION CRACKING GROWTH RATES BY USING THE EXTENDED FINITE ELEMENT METHOD

  • LEE, SUNG-JUN;CHANG, YOON-SUK
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.895-906
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    • 2015
  • Background: Mitigation of primary water stress corrosion cracking (PWSCC) is a significant issue in the nuclear industry. Advanced nickel-based alloys with lower susceptibility have been adopted, although they do not seem to be entirely immune from PWSCC during normal operation. With regard to structural integrity assessments of the relevant components, an accurate evaluation of crack growth rate (CGR) is important. Methods: For the present study, the extended finite element method was adopted from among diverse meshless methods because of its advantages in arbitrary crack analysis. A user-subroutine based on the strain rate damage model was developed and incorporated into the crack growth evaluation. Results: The proposed method was verified by using the well-known Alloy 600 material with a reference CGR curve. The analyzed CGR curve of the alternative Alloy 690 material was then newly estimated by applying the proven method over a practical range of stress intensity factors. Conclusion: Reliable CGR curves were obtained without complex environmental facilities or a high degree of experimental effort. The proposed method may be used to assess the PWSCC resistance of nuclear components subjected to high residual stresses such as those resulting from dissimilar metal welding parts.

Development of self-centring energy-dissipative rocking columns equipped with SMA tension braces

  • Li, Yan-Wen;Yam, Michael C.H.;Zhang, Ping;Ke, Ke;Wang, Yan-Bo
    • Structural Engineering and Mechanics
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    • v.82 no.5
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    • pp.611-628
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    • 2022
  • Energy-dissipative rocking (EDR) columns are a class of seismic mitigation device capable of dissipating seismic energy and preventing weak-story failure of moment resisting frames (MRFs). An EDR consists of two hinge-supported steel columns interconnected by steel dampers along its height. Under earthquakes, the input seismic energy can be dissipated by plastic energy of the steel dampers in the EDR column. However, the unrecoverable plastic deformation of steel dampers generally results in residual drifts in the structural system. This paper presents a proof-of-concept study on an innovative device, namely self-centring energy-dissipative rocking (SC-EDR) column, aiming at enabling self-centring capability of the EDR column by installing a set of shape memory alloy (SMA) tension braces. The working mechanism of the SC-EDR column is presented in detail, and the feasibility of the new device is carefully examined via experimental and numerical studies considering the parameters of the SMA bar diameter and the steel damper plate thickness. The seismic responses including load carrying capacities, stress distributions, base rocking behaviour, source of residual deformation, and energy dissipation are discussed in detail. A rational combination of the steel damper and the SMA tension braces can achieve excellent energy dissipation and self-centring performance.

A Case Study of PC-Culvert Construction with Foundation Plate (기초판 보강형 PC 암거의 시공사례 연구)

  • You, Jun;Choi, Chang-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.2
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    • pp.13-19
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    • 2011
  • Precast culvert system is generally constructed with a series of process such as excavation, ground mitigation, placement of culverts, anti-leakage packing between adjacent culverts, post-tensioning for PS strands and backfilling. In this process inappropriate ground mitigation often causes differential settlement and, correspondingly, makes water-leakage to be occurred between adjacent boxes. This study was performed to understand the behavioral characteristics of recently proposed precast foundation plate to support precast culvert system through on-site pilot construction. The gap between two adjacent culverts, increment of earth pressure at the bottom of culvert, vertical settlement of top of the culverts were monitored using various sensors. The monitoring results showed that the proposed foundation plate provides better culvert system in the points of less gap development, earth pressure and settlement at the adjacent of two culverts.