• Title/Summary/Keyword: Residual Bending Strength

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Analysis of Deformation and Residual Curvature of Steel Sheets in Strip Process Lines (박강판 제조공정에서의 소재 굽힘변형과 잔류만곡 발생 해석)

  • 박기철;전영우;정기조
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.118-135
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    • 1997
  • In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

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The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics (파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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The Effect of Compressive Residual Stresses on Fatigue Strength in DIN50CrV4-SAE9254 Steel (DIN50CrV4-SAE9254강의 피로강도에 미치는 압축잔류응력의 영향)

  • 박경동;정찬기
    • Journal of Ocean Engineering and Technology
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    • v.15 no.3
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    • pp.93-99
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    • 2001
  • Recently the steel parts used at automobils are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SAE 9254, DIN50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, th 1st stage shot peening is not affected by nonmetallic inclusion under metal.(2) it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. (3) so far beeasily DIN50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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Strengthening of Substrate Glass for LCD by Single ton Exchange Process (Single Ion Exchange Process에 의한 LCD용 기판유리의 강화)

  • 이회관;오영석;이용수;강원호
    • Journal of the Korean Ceramic Society
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    • v.39 no.7
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    • pp.675-679
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    • 2002
  • To produce a strengthened glass, single ion exchange properties such as three-point bend strength and residual stress were investigated in soda-lime-silicate substrate glass for display use. The present work showed that the maximum value of strength was 62.5${\times}$10$\sub$6/ kg/㎡ after, the two-step single ion exchange process at 470$^{\circ}C$ for 1 h and 450$^{\circ}C$ for 24 h. As the result of the fracture analysis after bending test, the residual stress on the fractured surface of the strengthened glass increased the flexibility by means of absorbing the elastic deformation energy in the glass. Also, the effects of absorbing the elastic deformation energy were analysed by curvature change, number of multiple crack branches and brittleness.

The effect of compress residual stresses for fatigue strength of Spring Steel (스프링강의 피로강도에 미치는 압축잔유응력의 영향)

  • 박경동;정찬기
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.338-343
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc., In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel(SAE 9254, DIN 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, the single stage shot peening is not affected by nonmetallic inclusion under metal. (2) it is possible that the two-stage shot peening increases the fatigue life and the high stress, but, that is affected by nonmetallic inclusion under metal. (3) so far, beeasily 50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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The Analysis of Fatigue Crack Initiation and Microstructure of Plasma Ion Nitrided SACM645 Steel (플라즈마 이온질화한 SACM645 강의 미세조직 및 피로균열 발생의 해석)

  • Kim, K.T.;Kwum, S.I.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.1
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    • pp.69-77
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    • 1996
  • The fatigue crack initiation behavior of plasma ion nitrided SACM645 steel was investigated through the rotary bending fatigue test and residual stress measurement by XRD. It was shown by XRD and EPMA that the plasma ion nitrided surface was composed of ${\gamma}^{\prime}(Fe_4N)$phase and ${\varepsilon}(Fe_{2-3}N)$phase, and that the nitrogen atoms existed in Fe matrix in diffusion layer. The OM, SEM and Auger spectroscopy showed that the depth of compound layer, mixed compound and diffusion layer, and diffusion layer was $8{\mu}m$, $30{\mu}m$ and $300{\mu}m$, respectively. However, the microhardness test showed that the depth of hardened layer was $500{\mu}m$. The tensile strength of the ion nitrided SACM645 was lower than that of the unnitrided SACM645, and the ion nitrided specimen was fractured without plastic deformation. The nitrided SACM645 showed much poorer low cycle fatigue properties than the unnitrided one. In rotary bending fatigue, the fatigue strength of the ion nitrided SACM645 was higher than that of the unnitrided specimen, and the fatigue crack initiation sites changed by applied fatigue stress levels. The XRD result showed that the ion nitrided SACM645 has the compressive residual stress from surface to $600{\mu}m$ deep and the tensile residual stress from $600{\mu}m$ to deeper site. It is thought that crack initiation takes place at the point where the total stress of residual stress and applied stress is maximum.

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Analysis of RC beams under high temperature (고온에서의 RC보 거동해석)

  • 홍성걸;김형도;서연주
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.155-160
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    • 2002
  • This study is performed to analyze of reinforced concrete beams under fire and to calculate remaining strength. The analysis is based on the assumption that plane section remains plane after bending due to load and non-linear temperature increases. Finite difference method is used to find temperature field in a section. The residual strength is attained considering the effect of temperature rise on the mechanical properties of concrete, self-equilibrium stress and reduced section. Further research in much needed on the material models of concrete since it governs temperature distribution and theoretical results.

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Nanoscale Longitudinal Normal Strain Behavior of ${Si_3}{N_4}$-to-ANSI 304L Brazed Joints under Pure Bending Condition

  • Seo, D.W.;Lim, J.K.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.46-52
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    • 2004
  • To combine the mechanical advantages of ceramics with those of metals, one often uses both materials within one composite component. But, as known, they have different material properties and fracture behaviors. In this study, a four-point bending test is carried out on $Si_3N_4$ joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu interlayer at room temperature to evaluate their longitudinal strain behaviors. And, to detect localized strain, a couple of strain gages are pasted near the joint interfaces of the ceramic and metal sides. The normal strain rates are varied from $3.33{\times}10^5$ to $3.33{\times}10^{-1}s^{-1}$ Within this range, the experimental results showed that the four-point bending strength and the deflection of the interlayer increased with increasing the strain rate.

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Effect of The Bending Strain of FRP Tube for Composite Bushing with Winding Tension (와인딩 장력이 composite 부싱용 FRP tube의 굽힘변형에 미치는 영향)

  • Cho, Han-Goo;Yoo, Dae-Hoon;Kang, Hyung-Kyung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.380-381
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    • 2009
  • This paper describes effect of the bending strain of FRP tube for composite bushing with winding tension. The composite bushing can be formed, by adding silicone rubber sheds to a tube of composite materials. The FRP tube is internal insulating part of a composite bushing and is designed to ensure the mechanical characteristics. Generally the properties of FRP tube can be influenced by the winding angle, wall thickness and winding tension. As winding tension is increased glass contents was increased in the range of 70.4~76.6%. In the bending test, winding tension is increased residual displacement was decreased in the range of 14.0~12.2 mm.

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Evaluation of Forming Performance of Cold Rolled Steel Pipes & Tubes for Building Structure (건축구조용 냉간성형 강관의 가공성능 평가)

  • Im, Sung Woo;Choi, Kwang;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.16 no.1 s.68
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    • pp.33-42
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    • 2004
  • Making use of SN steel in the building structure should be a prerequisite to adopt the design strength of said steel. As a preceding study, the material properties of STKN400B/490B tubes and SPAP235/325 and SPAR295 square pipes manufactured using SN400B/490B plates were evaluated. Compared with the yield and ultimate strengths of SN400B/490B plates, those of STKN400B/490B tubes increase. Nonetheless, the yield and ultimate strengths of STKN400B/490B tubes satisfied the design codes of STKN400B/490B tubes even though the tubes were fabricated via roll bending or press forming. On the other hand, the yield and ultimate strengths at the edges of SPAP235/325 square pipes did not satisfy the design codes based on the values at the sides. The maximum tensile and compressive residual stresses at the SN490B tube were equal to and 40% of the yield strength of the SN490B plate, respectively, In the case of the SPAP325 square pipe, both the maximum tensile and compressive residual stresses were 80% of the yield strength of the SN490B plate. The axial compressive loaded column test results snowed that the buckling strengths were not very different regardless of the mode of fabrication of STKN490B tunes. i.e., through roll bending or press forming. On the other hand, the buckling strength of the SPAP325 square pipe was higher than that of the built-up square pipe.