• Nuclear Engineering and Technology
• /
• v.50 no.1
• /
• pp.88-96
• /
• 2018

Concerns over reliability assessments of the main components in nuclear power plants (NPPs) related to aging and continuous operation have increased. The conventional reliability assessment for main components uses experimental correlations under general conditions. Most NPPs have been operating in Korea for a long time, and it is predictable that NPPs operating for the same number of years would show varying extent of aging and degradation. The conventional reliability assessment does not adequately reflect the characteristics of an individual plant. Therefore, the reliability of individual components and an individual plant was estimated according to operating data and conditions. It is essential to reflect aging as a characteristic of individual NPPs, and this is performed through prognostics. To handle this difficulty, in this paper, the general path model/Bayes, a data-based prognostic method, was used to update the reliability estimated from the generic database. As a case study, the authors consider the aging for steam generator tubes in NPPs and demonstrate the suggested methodology with data obtained from the probabilistic algorithm for the steam generator tube assessment program.

• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.11 no.2
• /
• pp.13-19
• /
• 2015

Steam generator is one of the most important component of nuclear power plant, and it's integrity and reliability are to be assured to high level by pre-service inspection and in-service inspection. To improve the reliability of steam generator heat exchanger tubes and to secure the management of nuclear power plant safely, KHNP CRI recently has developed eddy current testing system for steam generator. KHNP CRI have performed a series of experimental verification and field application to confirm the performance of the developed ECT system in accordance with ASME Code requirements. The ECT system consists of a remote data acquisition unit, an ECT signal acquisition and analysis software, a water chamber robot controller and a probe push-puller. In this paper, we will details of the developed ECT system and the software and their experimental performance. And also we will report the field applying performance and the issues for further steps.

• Journal of the Korean Society for Precision Engineering
• /
• v.22 no.10 s.175
• /
• pp.137-143
• /
• 2005

The integrity of steam generator tubes in nuclear power plant should be maintained sufficiently during operation. For sake of this, complicated assessment procedures are required such as fracture mechanics analysis, etc. The integrity assessment of tubes has been performed by using conventional deterministic approaches while there are many uncertainties to carry out a rational evaluation. In this respect, probabilistic integrity assessment is considered as an alternative method for integrity assessment. The objectives of this study are to develop an integrity assessment system based on probabilistic fracture mechanics and to predict the failure probability of steam generator tubes containing an axial through-wall crack. The developed integrity assessment system consists of three evaluation modules, which apply first order reliability method, second order reliability method and Monte Carlo simulation method, respectively. The system has been applied to predict failure probability of steam generator tubes and the estimation results showed a promising applicability of the probabilistic integrity assessment system.

• Elastomers and Composites
• /
• v.55 no.3
• /
• pp.222-228
• /
• 2020

Rubber materials, used in nuclear power plants, need high heat-oxidation resistance to curing or cracking under a heat aging environment. This is because they are applied to environments with high temperature, high humidity, and radiation exposure. Nuclear radiation causes additional hardening or degradation, therefore, rubber materials need radiation resistance that satisfies the general and any accidental conditions produced in the power plant. Therefore, in this study, we developed a rubber material with excellent heat and radiation resistance for the diaphragm seal of a nuclear steam generator nozzle dam. The rubber material greatly improved the reliability of the steam generator nozzle dam. In addition, 30 inch and 42 inch diaphragm seals were manufactured using the developed rubber material. A nozzle dam was installed in a nuclear power plant and tested under the same conditions as a steam generator to evaluate safety and reliability. In the future, the performance and safety of diaphragm seals developed through field tests of nuclear power plants will be evaluated and applied to currently operating and new nuclear power plants.

• Proceedings of the KSME Conference
• /
• 2007.05a
• /
• pp.250-255
• /
• 2007

Steam generator tubes play an important role in safety because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear power plant. For this reason, the integrity of the tubes is essential in minimizing the leakage possibility of radioactive water. The integrity of the tubes is evaluated based on NDE (non-destructive evaluation) inspection results. Especially ECT (eddy current test) method is usually used for detecting the flaws in steam generator tubes. However, detection capacity of the NDE is not perfect and all of the "real flaws" which actually existing in steam generator tunes is not known by NDE results. Therefore reliability of NDE system is one of the essential parts in assessing the integrity of steam generators. In this study POD (probability of detection) of ECT system for ODSCC in steam generator tubes is evaluated using multivariate logistic regression. The cracked tube specimens are made using the withdrawn steam generator tubes. Therefore the cracks are not artificial but real. Using the multivariate logistic regression method, continuous POD surfaces are evaluated from hit (detection) and miss (no detection) binary data obtained from destructive and non-destructive evaluation of the cracked tubes. Length and depth of cracks are considered in multivariate logistic regression and their effects on detection capacity are evaluated.

• Nuclear Engineering and Technology
• /
• v.39 no.3
• /
• pp.231-236
• /
• 2007

Due to the occasional occurrences of stress corrosion cracking(SCC) in steam generator tubing(Alloy 600), degraded tubes are removed from service by plugging or are repaired for re-use. Since electrodeposition inside a tube does not entail parent tube deformation, residual stress in the tube can be minimized. In this work, tube restoration via electrodeposition inside a steam generator tubing was performed after developing the following: an anode probe to be installed inside a tube, a degreasing condition to remove dirt and grease, an activation condition for surface oxide elimination, a tightly adhered strike layer forming condition between the electro forming layer and the Alloy 600 tube, and the condition for an electroforming layer. The reliability of the electrodeposited material, with a variation of material properties, was evaluated as a function of the electrodeposit position in the vertical direction of a tube using the developed anode. It has been noted that the variation of the material properties along the electrodeposit length was acceptable in a process margin. To improve the reliability of a material property, the causes of the variation occurrence were presumed, and an attempt to minimize the variation has been made. A Ni alloy electrodeposition process is suggested as a primary water stress corrosion cracking(PWSCC) mitigation method for various components, including steam generator tubes. The Ni alloy electrodeposit formed inside a tube by using the installed assembly shows proper material properties as well as an excellent SCC resistance.

• Journal of Magnetics
• /
• v.14 no.2
• /
• pp.97-100
• /
• 2009

A new eddy current testing probe was developed to separate the eddy current signal distortion caused by permeability variation clusters and ordinary defects created in steam generator tubes. Signal processing circuits were inserted into the probe to increase the signal-to-noise ratio and allow digital signal transmission. The new probe could measure and separate the magnetic phases created in the steam generator tubes in the operating environment of a nuclear power plant. Furthermore, the new eddy current testing probe can measure the defects in steam generator tubes as rapidly as a bobbin probe with enhanced testing speed and reliability of defect detection.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.34 no.9
• /
• pp.1217-1225
• /
• 2010

The possibility of a sodium-water reaction occurring in a conventional single-wall-tube steam generator in an SFR is a major problem. To improve the reliability of a steam generator, a double-wall-tube steam generator that can reduce the possibility of the occurrence of a sodium-water reaction is being developed. Current developments are focusing on improving the heat-transfer capability of a double-wall tube; further, the development of a leak-detection method to detect the occurrence of a sodium-water reaction during the reactor operation is also underway. In this study, new concepts, which will solve the above-mentioned problems, have been developed. Accordingly, a double-wall tube has been designed, fabricated, and mechanically tested for the purpose.

• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.6 no.2
• /
• pp.28-33
• /
• 2010

As a part of license renewal for the continued operation of Wolsong unit 1, the periodic safety review report was submitted near the end of design lifetime, 2012, and now is under reviewing. Major components of primary system such as pressure tubes, feeder pipes and so on are being replaced and many components of secondary system are also being repaired. So the license renewal of Wolsong unit 1 is expected to be acquired without significant issues. But on the other hand, steam generators of Wolsong unit 1 had the good performance and therefore the replacement and repair for the steam generator are not needed. Recently it is reported that some cracks were detected in a few of european steam generator with Alloy 800 tubes and the cause of cracks was the outer diameter stress corrosion cracking(ODSCC) due to the concentration of chemical impurities on the outer surface of tube. Accordingly the overall review on this issue was performed. The long-term operation is likely to results to form the concentration mechanism for the tube corrosion as the sludge build-up in the secondary side of steam generator and the crack in the crevice between tube and tube-sheet and expansion transitions is apt to be occurred. In this paper, the history of steam generator inspection and operation of Wolsong unit 1 are reviewed and the reliability of steam generator tube is evaluated and the steam generator aging management program for Wolsong unit 1 is introduced.

• Proceedings of the Korean Nuclear Society Conference
• /
• 1998.05a
• /
• pp.321-328
• /
• 1998

A controller and sensor fault tolerant system jot a steam generator is designed with fuzzy logic. A structure of the : proposed fault tolerant redundant system is composed of a supervisor and two fuzzy weighting modulators. A supervisor alternatively checks a controlled and a sensor induced performances to identify Which Part, a controller or a sensor, is faulty. In order to analyze controller induced performance both an error and a charge in error of the system output an chosen as fuzzy variables. The fuzzy logic jot a sensor induced performance uses two variables : a deviation between two sensor outputs and its frequency, Fuzzy weighting modulator generates an output signal compensated for faulty input signal. Simulations show that the : proposed fault tolerant control scheme jot a steam generator regulates welt water level by suppressing fault effect of either controllers or sensors. Therefore through duplicating sensors and controllers with the proposed fault tolerant scheme, both a reliability of a steam generator control and sensor system and that of a power plant increase even mote.