• Title/Summary/Keyword: Reliability design

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Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System (항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계)

  • Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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Reliability-based design optimization using reliability mapping functions

  • Zhao, Weitao;Shi, Xueyan;Tang, Kai
    • Structural Engineering and Mechanics
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    • v.62 no.2
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    • pp.125-138
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    • 2017
  • Reliability-based design optimization (RBDO) is a powerful tool for design optimization when considering probabilistic characteristics of design variables. However, it is often computationally intensive because of the coupling of reliability analysis and cost minimization. In this study, the concept of reliability mapping function is defined based on the relationship between the reliability index obtained by using the mean value first order reliability method and the failure probability obtained by using an improved response surface method. Double-loop involved in the classical RBDO can be converted into single-loop by using the reliability mapping function. Since the computational effort of the mean value first order reliability method is minimal, RBDO by using reliability mapping functions should be highly efficient. Engineering examples are given to demonstrate the efficiency and accuracy of the proposed method. Numerical results indicated that the proposed method has the similar accuracy as Monte Carlo simulation, and it can obviously reduce the computational effort.

How to Use an Optimization-Based Method Capable of Balancing Safety, Reliability, and Weight in an Aircraft Design Process

  • Johansson, Cristina;Derelov, Micael;Olvander, Johan
    • Nuclear Engineering and Technology
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    • v.49 no.2
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    • pp.404-410
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    • 2017
  • In order to help decision-makers in the early design phase to improve and make more cost-efficient system safety and reliability baselines of aircraft design concepts, a method (Multi-objective Optimization for Safety and Reliability Trade-off) that is able to handle trade-offs such as system safety, system reliability, and other characteristics, for instance weight and cost, is used. Multi-objective Optimization for Safety and Reliability Trade-off has been developed and implemented at SAAB Aeronautics. The aim of this paper is to demonstrate how the implemented method might work to aid the selection of optimal design alternatives. The method is a three-step method: step 1 involves the modelling of each considered target, step 2 is optimization, and step 3 is the visualization and selection of results (results processing). The analysis is performed within Architecture Design and Preliminary Design steps, according to the company's Product Development Process. The lessons learned regarding the use of the implemented trade-off method in the three cases are presented. The results are a handful of solutions, a basis to aid in the selection of a design alternative. While the implementation of the trade-off method is performed for companies, there is nothing to prevent adapting this method, with minimal modifications, for use in other industrial applications.

Reliability Design Analysis for Underwater Buriend PBA Based on PoF (고장물리 기반 수중 매설형 PBA에 대한 신뢰성 설계 연구)

  • Kim, Ji-Young;Lee, Ki-Won;Yoon, Hong-Woo;Lee, Seung-Jin;Heo, Jun-Ki;Kwon, Hyeong-Ahn
    • Journal of Applied Reliability
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    • v.17 no.4
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    • pp.280-288
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    • 2017
  • Purpose: PBA buried in underwater requires high reliability because of its mission critical characteristic and harsh operational environment during its life cycle. Therefore, various reliability improvement activities are necessary. The defect on PBA manufacturing process have been studied, as a result, many activities and standards have been presented. However, there are less studies regarding failure pattern on physical features based on design. In this paper, we studied a possible failure patten based on physical features that is related with manufacturing process of PBA. And reliability improvement design based on PoF (Physical of Failure) were intruduced in this paper. Methods: A reliability prediction simulation were performed on the components A and B of the H system using Sherlock Software which is a PoF commercial tool from DFR solution. Solder fatigue and PTH fatigue analysis based on thermal cycling profiles and random vibration was analyzed on three earthquake response spectrum. Result: It was validated that life time and reliability improvement design through solder fatigue and PTH fatigue analysis in case of component. For compoenet B, random vibration fatigue was additionally analyzed and validated reliability for earthquakes profile. Conclusion: In design stage prior to manufacturing, PoF can be analyzed, and it is possible to make a reliability improvement/validated design using design data. This study can be applied in every design step and contribute to make more stable development product.

A multilevel framework for decomposition-based reliability shape and size optimization

  • Tamijani, Ali Y.;Mulani, Sameer B.;Kapania, Rakesh K.
    • Advances in aircraft and spacecraft science
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    • v.4 no.4
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    • pp.467-486
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    • 2017
  • A method for decoupling reliability based design optimization problem into a set of deterministic optimization and performing a reliability analysis is described. The inner reliability analysis and the outer optimization are performed separately in a sequential manner. Since the outer optimizer must perform a large number of iterations to find the optimized shape and size of structure, the computational cost is very high. Therefore, during the course of this research, new multilevel reliability optimization methods are developed that divide the design domain into two sub-spaces to be employed in an iterative procedure: one of the shape design variables, and the other of the size design variables. In each iteration, the probability constraints are converted into equivalent deterministic constraints using reliability analysis and then implemented in the deterministic optimization problem. The framework is first tested on a short column with cross-sectional properties as design variables, the applied loads and the yield stress as random variables. In addition, two cases of curvilinearly stiffened panels subjected to uniform shear and compression in-plane loads, and two cases of curvilinearly stiffened panels subjected to shear and compression loads that vary in linear and quadratic manner are presented.

Reliability Based Design Optimization for Section Shape of Simple Structures (빔 단면형상에 대한 구조물 신뢰성 최적설계)

  • 임준수;임홍재;이상범;허승진
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.672-676
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    • 2002
  • In this paper, a reliability-based design optimization method, which enables the determination of optimum design that incorporate confidence range for structures, is studied. Response surface method and Monte Carlo simulation are utilized to determine limit state function. The proposed method is applied to the I-type steel structure for reliability based optimal design.

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The Reliability-Based Design Optimization for the Military Communication Equipment considering the Design Uncertainty (설계 불확실성이 고려된 군용 통신 장비의 신뢰성 기반 최적설계)

  • Park, Dae-Woong;Moon, Woo-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.504-509
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    • 2011
  • The military communication equipment is required the high reliability for operating adequate functions under severe conditions. This reliability is the essential element for the quality of the product, for the uncontrolled factors, such as the clearance, damage of the material, the reduction of stiffness, which are the designer is unable to handle. In this paper, the uncertainty for the design was supposed to the probability model for the military communication equipment, and the average of the objective function was minimized for reducing design uncertainty. The reliability-based design optimization which was implemented the limit state function was formulated into the mathematical model, so the reliable optimized structure was implemented than the base-line design.

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Probabilistic optimization of nailing system for soil walls in uncertain condition

  • Mitra Jafarbeglou;Farzin Kalantary
    • Geomechanics and Engineering
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    • v.34 no.6
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    • pp.597-609
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    • 2023
  • One of the applicable methods for the stabilization of soil walls is the nailing system which consists of tensile struts. The stability and safety of soil nail wall systems are influenced by the geometrical parameters of the nailing system. Generally, the determination of nailing parameters in order to achieve optimal performance of the nailing system for the safety of soil walls is defined in the framework of optimization problems. Also, according to the various uncertainty in the mechanical parameters of soil structures, it is necessary to evaluate the reliability of the system as a probabilistic problem. In this paper, the optimal design of the nailing system is carried out in deterministic and probabilistic cases using meta-heuristic and reliability-based design optimization methods. The colliding body optimization algorithm and first-order reliability method are used for optimization and reliability analysis problems, respectively. The objective function is defined based on the total cost of nails and safety factors and reliability index are selected as constraints. The mechanical properties of the nailing system are selected as design variables and the mechanical properties of the soil are selected as random variables. The results show that the reliability of the optimally designed soil nail system is very sensitive to uncertainty in soil mechanical parameters. Also, the design results are affected by uncertainties in soil mechanical parameters due to the values of safety factors. Reliability-based design optimization results show that a nailing system can be designed for the expected level of reliability and failure probability.

Application of Load and Resistance Factor Design Format to Designing Flexible Pavements (LRFD 기법을 활용한 연성포장 설계방안에 관한 연구)

  • Kim, Hyung-Bae
    • International Journal of Highway Engineering
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    • v.5 no.1 s.15
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    • pp.1-10
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    • 2003
  • The objective of pavement design, just as with the design of other structures, is to obtain the most economical designs at specified levels of reliability. Methods that yield designs with different levels of reliability are undesirable, and over the course of time design approaches in the U.S. and Europe have converged toward the Load and Resistance Factor Design (LRFD) format in order to assure uniform reliability. At present the LRFD format has been implemented in concrete, steel, wood and bridge design specifications. In this paper, reliability theories are used to illustrate the development of an LRFD format for Mechanistic-Empirical (M-E) design of flexible pavements as an alternative of its reliability module. It is shown in this paper that ten candidate pavement sections designed with a reliability level using the AASHTO design guide (1986) do not have uniform structural reliability in terms of pavement mechanistic distress such as fatigue cracking and the uniform reliability can be achieved by using the LRFD format.

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Optimal Design of Inverse Electromagnetic Problems with Uncertain Design Parameters Assisted by Reliability and Design Sensitivity Analysis

  • Ren, Ziyan;Um, Doojong;Koh, Chang-Seop
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.266-272
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    • 2014
  • In this paper, we suggest reliability as a metric to evaluate the robustness of a design for the optimal design of electromagnetic devices, with respect to constraints under the uncertainties in design variables. For fast numerical efficiency, we applied the sensitivity-assisted Monte Carlo simulation (S-MCS) method to perform reliability calculation. Furthermore, we incorporated the S-MCS with single-objective and multi-objective particle swarm optimization algorithms to achieve reliability-based optimal designs, undertaking probabilistic constraint and multi-objective optimization approaches, respectively. We validated the performance of the developed optimization algorithms through application to the optimal design of a superconducting magnetic energy storage system.