• Title/Summary/Keyword: Reliability carbody

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Analysis on reliability of the aluminium carbody of the rubber tired AGT (고무차륜형식 경량전철 차량 알루미늄 구조체 신뢰성 분석 연구)

  • Kwon, Tae;Park, Hee-Chul;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1501-1514
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    • 2008
  • Recently, so as to solve the urban transportation problem the LRT(Light Rail Transit) system has been studied on the essential technology and the engineering know-how, which lead lower construction cost and higher reliability. The localization development of rubber tired AGT(Automatic Guided Trainsit) system has performed from 1999 to 2004, as a national project of the Minister of Land, Transport and Maritime Affairs. For the application of the rubber tired AGT system in Busan Subway 3-2 Line, this study is focused on the reliability of aluminium profiles vehicle carbody and the establishment of the test and evaluation technologies. In this paper, 3D modeling simulation was applied to the load test of aluminium vehicle carbody. The reliability of the vehicle carbody was estimated as the fatigue test of welded aluminium profiles. From the test and simulation results, it could be concluded that the developed rubber tired AGT shows a good structural reliability and integrity.

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Studies on the Prevention of Damages on the Carbody of Aluminum Rolling Stock (알루미늄 철도차량 차체의 손상 방지를 위한 연구)

  • 서승일
    • Journal of the Korean Society for Railway
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    • v.5 no.3
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    • pp.181-186
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    • 2002
  • Aluminum rolling stocks have been developed for six years in Korea and commercial trainsets are being constructed by the carbuilder. Aluminum alloys are sensitive to various imperfections. In this paper, damages and failures of the aluminum carbody taking place during the process of development are investigated and accumulated data are released. Also, remedies for the failures are suggested and design changes are introduced. It is expected that all informations can contribute to construction of reliable and safe aluminum rolling stocks.

The Study of passenger Car Design of korean High Speed Train (한국형 고속전철 객차 개발 연구)

  • 박만수;박광복;임성근
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.563-575
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    • 2000
  • This study was carried out about the system engineering, the design, and Mock-up for the development of passenger car of Korean High Speed Train of maximum operating speed of 350km/h. The design was studied to carbody section & lay out, ring, fitting, carbody, electrical system based on Korean-TGV. The design of aluminium alloy carbody which was enabled to reduce the weight of carbody structure and was studied with construction of air-tightness. Air pressure controlled system provided to comfort passenger due to a reduction of difference pressure between inside and outside of passenger room on running of the tunnel. The Interior design was performed in order to satisfy high speed and comfort to study by the modern design. The electrical system was designed two parts of logic and network for high reliability of train.

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Stress Comparison on Welded Connection between Detail FE Model and Classical Calculation (계산 방법론에 따른 용접부 응력 평가 및 비교(FE 상세 모델 vs 수 계산))

  • Song, Moon-Sung;Jeong, Sang-Woong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.621-626
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    • 2010
  • According to development of method and device of Finite Element Analysis, the strength of welded joint is demonstrated by Finite Element Analysis not classical calculations. On the FEA, all of the joints for carbody are assumed to be ideal connections and the yield stress of welded joint is assumed to be the same to base metal. On these assumption, FEA is appropriate to evaluate the overall stability and strength of whole carbody. The classical calculation is appropriate to evaluate strength of specific welded joint and to determine the weld method and properties. Some project request strength calculation of the specific welded joints in addition to FEA, because of the demonstration of stability. The objective of this paper is the check of the consistency of the FEA result for the welded joints by the stress comparison between Detailed FE Model and classical calculation and the evaluation of the reliability of FEA result.

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A Study on the Fatigue Reliability Assessment of Car Body for High Speed Train passing through Tunnels (터널주행시의 고속전철 차체피로신뢰성 평가에 관한 연구)

  • Park Choon-Soo;Seo Sung-Il;Lee Tae-Hyung;Mok Jin-Yong
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.853-858
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    • 2004
  • In order to develop a high speed train, various conditions have been considered. Fatigue strength assessment by the fluctuation of pressure is an important one. When high speed train passing though tunnels, the pressure wave is generated in tunnels and pressure variation by the wave is acting on carbody structure with dynamic load repeatedly. In this study, formulation for reliability based fatigue assessment method has been performed when the high speed train passes through tunnels. The formulation was based on structural reliability index method and followed the proposed ISO method. The result by this study would be a good guidance to calculate the fatigue life and reliability index of body structure.

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Analysis on the Fluctuation and Frequency of Pressure for Korean High Speed Train passing through Tunnels (한국형 고속전철 터널 주행시의 압력 변동 및 빈도의 분석)

  • 박춘수;서승일;이억재;목진용;김기환
    • Proceedings of the KSR Conference
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    • 2003.10a
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    • pp.181-186
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    • 2003
  • In order to develop a high speed train, various conditions have been considered. Fatigue strength assessment by the fluctuation of pressure is an important one. In this study, a numerical simulation has been performed to estimate the fluctuation and frequency of pressure when KHST(Korean High Speed Train)passes through tunnels in the Kyung-Bu high-speed railway. The simulation was based on KHST running the Kyung-Bu high-speed line with the speed of 350km/h and the interval of 10 minute headway. And the tunnel entrance speed was estimated by TPS program. Therefore, the fluctuation and frequency of pressure is expressed in Weibull distribution function in the above running situation. The result in this study would be good guidance to calculate the fatigue life and the index of reliability of body structure. We are going to conduct more study to measure the real value of the pressure of the carbody passing through tunnels, to assess the fatigue reliability and to develop method & procedure for the fatigue reliability design.

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Development of the Standardized Aluminum Electric Motor Car (표준화된 알루미늄 전동차의 개발)

  • 서승일;최성호;임영호;이정수
    • Journal of the Korean Society for Railway
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    • v.2 no.3
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    • pp.54-60
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    • 1999
  • In this paper, design and construction process for the standardized electric motor car according to standard specification is described. Aluminum extrusion profiles and power and control system made domestically are used in the electric motor car. Also, plug-sliding door system for noise reduction and automatic train control system are developed and applied. Through the development of the electric motor car, most electric and control systems can be substituted by domestic standard systems, and safety and reliability of electric motor cars can be secured.

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Reliability-based assessment of high-speed railway subgrade defect

  • Feng, Qingsong;Sun, Kui;Chen, Hua-peng
    • Structural Engineering and Mechanics
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    • v.77 no.2
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    • pp.231-243
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    • 2021
  • In this paper, a dynamic response mapping model of the wheel-rail system is established by using the support vector regression (SVR) method, and the hierarchical safety thresholds of the subgrade void are proposed based on the reliability theory. Firstly, the vehicle-track coupling dynamic model considering the subgrade void is constructed. Secondly, the subgrade void area, the subgrade compaction index K30 and the fastener stiffness are selected as random variables, and the mapping model between these three random parameters and the dynamic response of the wheel-rail system is built by using the orthogonal test and the SVR. The sensitivity analysis is carried out by the range analysis method. Finally, the hierarchical safety thresholds for the subgrade void are proposed. The results show that the subgrade void has the most significant influence on the carbody vertical acceleration, the rail vertical displacement, the vertical displacement and the slab tensile stress. From the range analysis, the subgrade void area has the largest effect on the dynamic response of the wheel-rail system, followed by the fastener stiffness and the subgrade compaction index K30. The recommended safety thresholds for the subgrade void of level I, II and III are 4.01㎡, 6.81㎡ and 9.79㎡, respectively.

Design Review for suspension system of magnetically levitated vehicle (자기부상차량 현가시스템 설계에 대한 고찰)

  • Lee, Nam-Jin;Yang, Bang-Sub;Kim, Chul-Guen
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.364-371
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    • 2008
  • In general Maglev (magnetically levitated vehicle) has about 4 or 5 bogies per one vehicle to improve stability of electromagnetic suspension and 4 air-spring per one bogie are to be equipped to prevent form excessive yawing and pitching motion of bogie. 3 leveling valve per one vehcile will be applied to control the height of carbody. This kind of vehicle is on the design stage, and design review will be carried out before manufacture. The suspension system of Maglev consists of 16 of air-spring, auxiliray reservoir and orifice, 3 leveling valve, which are different composition comparative to conventional rolling stock. To improve operational reliability of vehicle, additional ventilation valve will be equipped with airspring. This kind of new design concept requires fundamental design review. In this study, suspension systems of Maglev will be built as mathematical model. Then designed suspension system will be reviewed in view of various points through proposed suspension simulation.

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An Analysis of Running Stability of 1/5 Small Scaled Bogie on Small-Scaled Derailment Simulator (소형탈선시뮬레이터상에서의 1/5 축소대차 주행안정성 해석)

  • Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung;Song, Moon-Shuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1413-1420
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    • 2012
  • To predict the dynamics behavior, running stability, etc. of a railway vehicle and to understand its physical characteristics, analytical methods are used for the testing and manufacturing of a scale model along with numerical simulations in developed countries (England, France, Japan, etc.). The test of the dynamics characteristics of full-scale models is problematic in that it is expensive and time-consuming because an entire large-scale test plant needs to be constructed, difficulties are involved in the test configuration, etc. To overcome these problems, an analytical study involving dynamics tests and computer simulations using a scaled bogie model that applies the laws of similarity was carried out. In this study, we performed stability analysis on a 1/5 small scaled bogie for parameters such as the running speed and carbody weight by using an analysis model. Furthermore, we verified the reliability by using a small-scaled derailment simulator and examined the dynamic characteristic of the 1/5 small scaled bogie.